Quality assurance of clinched joints using explainable machine learning

Research output: Contribution to journalResearch articleContributedpeer-review

Abstract

Quality assurance (QA) of clinched joints is predominantly performed by destructive testing. Recently, non-destructive evaluation (NDE) methods received increasing attention as a potential alternative. However, the inherently indirect measurement of underlying effects poses a significant challenge to its broader application. To tackle this, two experimental data sets, containing a total of 43 potential process deviations and defects are established using transient dynamic analysis (TDA). On these, several machine learning (ML) models are trained to detect the underlying deviations. The best-in-class model is used to identify a frequency band at which a classification accuracy of 88.58% across all 43 classes is achieved. Further analysis of the most discriminative model features reveals the importance of measuring both excitation as well as specimen response. This lays the foundation for further research towards defect specific in-line measurements of mechanical joints, further improving joint reliability.

Details

Original languageEnglish
Article number100368
Number of pages11
JournalJournal of Advanced Joining Processes
Volume13
Early online date19 Dec 2025
Publication statusE-pub ahead of print - 19 Dec 2025
Peer-reviewedYes

External IDs

ORCID /0000-0003-1370-064X/work/200628964
ORCID /0009-0006-8400-6144/work/200630563
ORCID /0000-0002-0169-8602/work/200630728
Scopus 105025120956
WOS 001648197200001

Keywords

Keywords

  • Clinching, Explainable AI, Non-destructive evaluation, Quality assurance