Quality assurance of clinched joints using explainable machine learning

Publikation: Beitrag in FachzeitschriftForschungsartikelBeigetragenBegutachtung

Abstract

Quality assurance (QA) of clinched joints is predominantly performed by destructive testing. Recently, non-destructive evaluation (NDE) methods received increasing attention as a potential alternative. However, the inherently indirect measurement of underlying effects poses a significant challenge to its broader application. To tackle this, two experimental data sets, containing a total of 43 potential process deviations and defects are established using transient dynamic analysis (TDA). On these, several machine learning (ML) models are trained to detect the underlying deviations. The best-in-class model is used to identify a frequency band at which a classification accuracy of 88.58% across all 43 classes is achieved. Further analysis of the most discriminative model features reveals the importance of measuring both excitation as well as specimen response. This lays the foundation for further research towards defect specific in-line measurements of mechanical joints, further improving joint reliability.

Details

OriginalspracheEnglisch
Aufsatznummer100368
Seitenumfang11
FachzeitschriftJournal of Advanced Joining Processes
Jahrgang13
Ausgabenummer13
Frühes Online-Datum19 Dez. 2025
PublikationsstatusElektronische Veröffentlichung vor Drucklegung - 19 Dez. 2025
Peer-Review-StatusJa

Externe IDs

ORCID /0000-0003-1370-064X/work/200628964
ORCID /0009-0006-8400-6144/work/200630563
ORCID /0000-0002-0169-8602/work/200630728
Scopus 105025120956

Schlagworte

Schlagwörter

  • Clinching, Explainable AI, Non-destructive evaluation, Quality assurance