Modeling approaches for the decomposition behavior of preconsolidated rovings throughout local deformation processes

Research output: Contribution to book/Conference proceedings/Anthology/ReportConference contributionContributedpeer-review

Abstract

This paper investigates two modeling approaches for the simulation of the deformation and decomposition behavior of preconsolidated rovings above the thermoplastic matrix’ melting temperature. This is crucial for capturing the local material structure after processes introducing highly localized deformation such as mechanical joining processes between metal and fiber reinforced thermoplastics (FRTP). A generic finite element (FE) model is developed, incorporating interfaces discretized through either cohesive zone (CZ) elements or Coulomb friction-based contacts. The material parameters for the FE elements are derived from the initial stiffness of a statistical volume element (SVE) at micro scale modelled with an Arbitrary-Lagrange-Eulerian method for three load cases. The CZ properties calculated are based on the shear viscosity of the composite. The CZ and contact modelling approaches are evaluated using three load cases of the SVE, comparing force-displacement curves. Under simple loading conditions, such as normal pressure tension and bending, both methods produce similar results; however, in complex load cases, the CZ approach shows clear advantages in handling interface interactions and shows robust simulations. The CZ approach thus presents a promising method for simulating roving decomposition in FRTP-metal joining applications above the matrix’ melting temperature.

Details

Original languageEnglish
Title of host publicationSheet Metal 2025
EditorsG. Meschut, M. Bobbert, J. Duflou, L. Fratini, H. Hagenah, P. Martins, M. Merklein, F. Micari
PublisherMaterials Research Forum LLC, Materials Research Foundations
Pages268-275
Number of pages8
ISBN (electronic)978-1-64490-355-1
ISBN (print)978-1-64490-354-4
Publication statusPublished - 1 Apr 2025
Peer-reviewedYes

Publication series

Series Materials Research Proceedings
Volume52
ISSN2474-3941

Conference

Title21st International Conference on Sheet Metal
Abbreviated titleSheMet 2025
Conference number21
Duration1 - 3 April 2025
Website
LocationBest Western Plus Arosa Hotel
CityPaderborn
CountryGermany

External IDs

ORCID /0000-0003-2653-7546/work/182332170
ORCID /0000-0003-1370-064X/work/182334086
ORCID /0000-0002-0820-8936/work/182335135
ORCID /0000-0002-0169-8602/work/182335355
Scopus 105005077741

Keywords

ASJC Scopus subject areas

Keywords

  • Finite Element Method (FEM), Process, Thermoplastic Fiber Reinforced Plastic