Modeling approaches for the decomposition behavior of preconsolidated rovings throughout local deformation processes

Publikation: Beitrag in Buch/Konferenzbericht/Sammelband/GutachtenBeitrag in KonferenzbandBeigetragenBegutachtung

Abstract

This paper investigates two modeling approaches for the simulation of the deformation and decomposition behavior of preconsolidated rovings above the thermoplastic matrix’ melting temperature. This is crucial for capturing the local material structure after processes introducing highly localized deformation such as mechanical joining processes between metal and fiber reinforced thermoplastics (FRTP). A generic finite element (FE) model is developed, incorporating interfaces discretized through either cohesive zone (CZ) elements or Coulomb friction-based contacts. The material parameters for the FE elements are derived from the initial stiffness of a statistical volume element (SVE) at micro scale modelled with an Arbitrary-Lagrange-Eulerian method for three load cases. The CZ properties calculated are based on the shear viscosity of the composite. The CZ and contact modelling approaches are evaluated using three load cases of the SVE, comparing force-displacement curves. Under simple loading conditions, such as normal pressure tension and bending, both methods produce similar results; however, in complex load cases, the CZ approach shows clear advantages in handling interface interactions and shows robust simulations. The CZ approach thus presents a promising method for simulating roving decomposition in FRTP-metal joining applications above the matrix’ melting temperature.

Details

OriginalspracheEnglisch
TitelSheet Metal 2025
Redakteure/-innenG. Meschut, M. Bobbert, J. Duflou, L. Fratini, H. Hagenah, P. Martins, M. Merklein, F. Micari
Herausgeber (Verlag)Materials Research Forum LLC, Materials Research Foundations
Seiten268-275
Seitenumfang8
ISBN (elektronisch)978-1-64490-355-1
ISBN (Print)978-1-64490-354-4
PublikationsstatusVeröffentlicht - 1 Apr. 2025
Peer-Review-StatusJa

Publikationsreihe

Reihe Materials Research Proceedings
Band52
ISSN2474-3941

Konferenz

Titel21st International Conference on Sheet Metal
KurztitelSheMet 2025
Veranstaltungsnummer21
Dauer1 - 3 April 2025
Webseite
OrtBest Western Plus Arosa Hotel
StadtPaderborn
LandDeutschland

Externe IDs

ORCID /0000-0003-2653-7546/work/182332170
ORCID /0000-0003-1370-064X/work/182334086
ORCID /0000-0002-0820-8936/work/182335135
ORCID /0000-0002-0169-8602/work/182335355
Scopus 105005077741

Schlagworte

ASJC Scopus Sachgebiete

Schlagwörter

  • Finite Element Method (FEM), Process, Thermoplastic Fiber Reinforced Plastic