Machine learning based impact sensing using piezoelectric sensors: From simulated training data to zero-shot experimental application

Research output: Contribution to journalResearch articleContributedpeer-review

Contributors

Abstract

Modern impact monitoring systems combine multiple inputs with machine learning (ML) models for impact detection, localization, and event assessment. Their accuracy relies on large, event-representative datasets, used for algorithmic development and ML model training. High-fidelity numerical models can provide augmented datasets by overcoming the cost and time limitations of experimental methods. This research presents an end-to-end numerical methodology for impact detection based on simulation (training) and experimental (testing) data. Initially, a finite element model (FEM) of our experimental setup utilizing piezoelectric transducer (PZT) sensors mounted on a thermoplastic plate is created. From the experimental impact signals, a few consistent cases are identified for feature extraction. A design of experiments explores the range of each parameter, and through surrogate optimization, the material and piezoelectric properties of the setup are determined. Subsequently, a virtual dataset, involving multiple impact cases, is created to train the ML models performing impact detection. Testing with experimental data shows results consistent with literature studies that used only experimental data for both training and testing. This work provides a systematic methodology for representative dataset generation and impact monitoring through ML, while addressing accurate FEM parameter identification from a few experimental tries.

Details

Original languageEnglish
Article number5
Number of pages24
JournalBig Data and Cognitive Computing
Volume10
Issue number1
Early online date23 Dec 2025
Publication statusPublished - Jan 2026
Peer-reviewedYes

External IDs

ORCID /0000-0003-1370-064X/work/201622820
ORCID /0000-0002-0169-8602/work/201624118
Mendeley 4fb421df-9131-368b-af9e-757ebf7d7eef
Scopus 105028499777
WOS 001670678000001
dblp journals/bdcc/GkertzosGTPKKHGGKN25

Keywords

Keywords

  • finite element model (FEM), impact sensing, machine learning, parameter fitting, piezoelectric transducer (PZT), surrogate based optimization