Machine learning based impact sensing using piezoelectric sensors: From simulated training data to zero-shot experimental application

Publikation: Beitrag in FachzeitschriftForschungsartikelBeigetragenBegutachtung

Beitragende

Abstract

Modern impact monitoring systems combine multiple inputs with machine learning (ML) models for impact detection, localization, and event assessment. Their accuracy relies on large, event-representative datasets, used for algorithmic development and ML model training. High-fidelity numerical models can provide augmented datasets by overcoming the cost and time limitations of experimental methods. This research presents an end-to-end numerical methodology for impact detection based on simulation (training) and experimental (testing) data. Initially, a finite element model (FEM) of our experimental setup utilizing piezoelectric transducer (PZT) sensors mounted on a thermoplastic plate is created. From the experimental impact signals, a few consistent cases are identified for feature extraction. A design of experiments explores the range of each parameter, and through surrogate optimization, the material and piezoelectric properties of the setup are determined. Subsequently, a virtual dataset, involving multiple impact cases, is created to train the ML models performing impact detection. Testing with experimental data shows results consistent with literature studies that used only experimental data for both training and testing. This work provides a systematic methodology for representative dataset generation and impact monitoring through ML, while addressing accurate FEM parameter identification from a few experimental tries.

Details

OriginalspracheEnglisch
Aufsatznummer5
Seitenumfang24
FachzeitschriftBig Data and Cognitive Computing
Jahrgang10
Ausgabenummer1
Frühes Online-Datum23 Dez. 2025
PublikationsstatusVeröffentlicht - Jan. 2026
Peer-Review-StatusJa

Externe IDs

ORCID /0000-0003-1370-064X/work/201622820
ORCID /0000-0002-0169-8602/work/201624118

Schlagworte

Schlagwörter

  • finite element model (FEM), impact sensing, piezoelectric transducer (PZT), parameter fitting, surrogate based optimization, machine learning