Hybrid lithography approach for single mode polymeric waveguides and out-of-plane coupling mirrors

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Contributors

Abstract

This paper describes technology and process development for a hybrid lithography approach pairing UV-lithography for planar single mode waveguides with 2-photon-polymerization direct-laser-writing for out-of-plane coupling mirrors. Improvements to multi-layer direct patterning of OrmoCore/-Clad material system using UV-lithography are presented. Near square core cross sections are achieved. Minimum alignment accuracy at ≈ 3 μm is observed. Cut-back measurement on single mode waveguides shows attenuation of 0.64 dB cm-1 and 1.5 dB cm-1 at 1310 nm and 1550 nm respectively. Up to 2.5-times increase of shear-strength after thermal exposure up to 300 C is found using shear tests and compared for various surface treatments. Mechanical compatibility to reflow soldering is derived. An extensive study on the pattering of ORMOCER® using 2-photon-polymerization is performed. Flat 45-micro mirrors with sub-10 μm dimensions are 3D-printed both in OrmoCore and OrmoComp. Outlook to further research on hybrid lithography integration approach is given.

Details

Original languageEnglish
Title of host publication2022 IEEE 72nd Electronic Components and Technology Conference (ECTC)
Place of PublicationSan Diego
PublisherInstitute of Electrical and Electronics Engineers (IEEE)
Pages1919-1926
Number of pages8
ISBN (electronic)978-1-6654-7943-1
ISBN (print)978-1-6654-7944-8
Publication statusPublished - 2022
Peer-reviewedYes

Publication series

SeriesElectronic Components and Technology Conference (ECTC)
Volume2022-May
ISSN0569-5503

Conference

Title2022 IEEE 72nd Electronic Components and Technology Conference
Abbreviated titleECTC 2022
Conference number72
Duration31 May - 3 June 2022
LocationThe Sheraton San Diego Hotel and Marina
CitySan Diego
CountryUnited States of America

External IDs

Mendeley 6633581c-e63e-38a7-8ce1-62b9cd89fffb
ORCID /0000-0002-0757-3325/work/139064765

Keywords

Keywords

  • 2-photon-polymerization direct-laser-writing, direct patterning, hybrid lithography, micro-mirrors, optical interconnects, ORMOCER®, single mode, UV-lithography