Wafer Level Chip Scale Package Failure Mode Prediction using Finite Element Modeling

Research output: Contribution to book/conference proceedings/anthology/reportConference contributionContributedpeer-review

Contributors

Abstract

In this study a Finite Element Model (FEM) was designed in order to predict the reliability behavior of 7×7 mm2 Wafer Level Chip Scale Packages (WLCSP) during board level thermal cycling tests, considering different solder material models for SAC405 and SACQ interconnects. A significant difference in plastic strains within the package was observed for a variety of solder material models: Compared to SACQ interconnects an approximate 70% plastic strain increase in solder and a 35% plastic strain reduction in the polyimide passivation layer was observed for packages with SAC405 interconnects. Simulations were verified by experimental thermal cycling test data done at board level. During thermal cycling, packages showed different failure modes depending on the interconnect material used in the package. Also, SAC405 showed earlier failure. Maximum strain obtained from simulations was used as an indicator of potential failure locations for the solder alloy and polyimide layer. The proposed model setup enables precise simulation results, which are well aligned with the actual experimental findings on the behavior of WLCSP with SAC405 and SACQ interconnects.

Details

Original languageEnglish
Title of host publication2023 IEEE International Reliability Physics Symposium, IRPS 2023 - Proceedings
PublisherIEEE
Pages1-6
Number of pages6
ISBN (electronic)978-1-6654-5672-2
ISBN (print)978-1-6654-5673-9
Publication statusPublished - 30 Mar 2023
Peer-reviewedYes

Publication series

SeriesIEEE International Reliability Physics Symposium Proceedings
ISSN1541-7026

Conference

Title2023 IEEE International Reliability Physics Symposium (IRPS)
Duration26 - 30 March 2023
LocationMonterey, CA, USA

External IDs

Scopus 85160442774
Mendeley 4f78db3e-37e9-3ecd-9f06-c571ca268dd1
ORCID /0000-0002-0757-3325/work/139064823

Keywords

ASJC Scopus subject areas

Keywords

  • Semiconductor device modeling, Metals, Polyimides, Materials reliability, Predictive models, Finite element analysis, Behavioral sciences, WLCSP, failure mode, finite element modeling, lead-free solder, plastic strain