Towards Construction 4.0 Spraying Technologies: Development of an Automated Modular Spraying System (AMSS) for Varying-Viscosity Coating Applications
Research output: Contribution to conferences › Paper › Contributed › peer-review
Contributors
Abstract
As the construction industry transitions toward Construction 4.0, there is an increasing demand for automated technologies to replace labour-intensive manual coating processes at construction sites. Traditional spraying systems are often limited to single-mode operation and manual control, making them insufficient for the automated application of diverse material properties found on modern jobsites. This work addresses three linked research challenges: integrating multiple spray principles within one carrier-agnostic spray head, maintaining control of critical process parameters across material-dependent behaviour, and establishing a pathway toward rheology-aware adaptation. The implemented AMSS addresses these challenges at a first stage through software-selectable multi-mode spraying and perception-guided pose control, with results showing stable sprayability across a wide apparent-viscosity range and mode-dependent modulation of plume width without hardware replacement. AMSS combines a modular spray head for Airless, AirCoat, and Airmix modes with ROS 2-based control, embedded real-time actuation, and ToF-based stand-off and surface-orientation sensing. Experimental validation across multiple materials used high-speed imaging and pixel-based deposited-surface metrics to assess sprayability, plume stability, control over the deposited spray footprint, and edge overspray. The results indicate stable multi-material spraying and mode-dependent control of both plume behaviour and deposited-surface behaviour, supporting scalable automated coating applications.
Details
| Original language | English |
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| Pages | 454-461 |
| Publication status | Published - 25 Jun 2026 |
| Peer-reviewed | Yes |
Conference
| Title | 43rd International Symposium on Automation and Robotics in Construction |
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| Subtitle | Constructing the Future: Sustainable, Smart, and Lean |
| Abbreviated title | ISARC 2026 |
| Conference number | 43 |
| Description | co-located with the 34th Annual Conference of the International Group of Lean Construction (IGLC34) |
| Duration | 22 - 26 June 2026 |
| Website | |
| Degree of recognition | International event |
| Location | National University of Singapore |
| City | Singapore |
| Country | Singapore |
External IDs
| Scopus | 105046006804 |
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