Towards Construction 4.0 Spraying Technologies: Development of an Automated Modular Spraying System (AMSS) for Varying-Viscosity Coating Applications
Publikation: Beitrag zu Konferenzen › Paper › Beigetragen › Begutachtung
Beitragende
Abstract
As the construction industry transitions toward Construction 4.0, there is an increasing demand for automated technologies to replace labour-intensive manual coating processes at construction sites. Traditional spraying systems are often limited to single-mode operation and manual control, making them insufficient for the automated application of diverse material properties found on modern jobsites. This work addresses three linked research challenges: integrating multiple spray principles within one carrier-agnostic spray head, maintaining control of critical process parameters across material-dependent behaviour, and establishing a pathway toward rheology-aware adaptation. The implemented AMSS addresses these challenges at a first stage through software-selectable multi-mode spraying and perception-guided pose control, with results showing stable sprayability across a wide apparent-viscosity range and mode-dependent modulation of plume width without hardware replacement. AMSS combines a modular spray head for Airless, AirCoat, and Airmix modes with ROS 2-based control, embedded real-time actuation, and ToF-based stand-off and surface-orientation sensing. Experimental validation across multiple materials used high-speed imaging and pixel-based deposited-surface metrics to assess sprayability, plume stability, control over the deposited spray footprint, and edge overspray. The results indicate stable multi-material spraying and mode-dependent control of both plume behaviour and deposited-surface behaviour, supporting scalable automated coating applications.
Details
| Originalsprache | Englisch |
|---|---|
| Seiten | 454-461 |
| Seitenumfang | 8 |
| Publikationsstatus | Veröffentlicht - 25 Juni 2026 |
| Peer-Review-Status | Ja |
Konferenz
| Titel | 43rd International Symposium on Automation and Robotics in Construction |
|---|---|
| Untertitel | Constructing the Future: Sustainable, Smart, and Lean |
| Kurztitel | ISARC 2026 |
| Veranstaltungsnummer | 43 |
| Beschreibung | co-located with the 34th Annual Conference of the International Group of Lean Construction (IGLC34) |
| Dauer | 22 - 26 Juni 2026 |
| Webseite | |
| Bekanntheitsgrad | Internationale Veranstaltung |
| Ort | National University of Singapore |
| Stadt | Singapore |
| Land | Singapur |
Externe IDs
| Scopus | 105046006804 |
|---|---|
| ORCID | /0000-0002-9168-0835/work/230747472 |
| ORCID | /0000-0001-9650-3849/work/230748773 |
| ORCID | /0000-0002-7922-3041/work/230749655 |
| ORCID | /0009-0001-6826-5174/work/230751785 |
Schlagworte
DFG-Fachsystematik nach Fachkollegium
- Automatisierungstechnik, Regelungssysteme, Robotik, Mechatronik, Cyber Physical Systems - carrier-agnostic, AMSS, multi-mode spraying, Construction 4.0, spray, embedded real-time actuation, spray footprint, pixel-based, ToF, surface-orientation sensing
Fächergruppen, Lehr- und Forschungsbereiche, Fachgebiete nach Destatis
- Mechatronik - carrier-agnostic, AMSS, multi-mode spraying, Construction 4.0, spray, embedded real-time actuation, spray footprint, pixel-based, ToF, surface-orientation sensing
- Automatisierungstechnik - carrier-agnostic, AMSS, multi-mode spraying, Construction 4.0, spray, embedded real-time actuation, spray footprint, pixel-based, ToF, surface-orientation sensing
- Steuerungs-, Mess- und Regelungstechnik - carrier-agnostic, AMSS, multi-mode spraying, Construction 4.0, spray, embedded real-time actuation, spray footprint, pixel-based, ToF, surface-orientation sensing
Ziele für nachhaltige Entwicklung
- SDG 9 – Industrie, Innovation und Infrastruktur - carrier-agnostic, AMSS, multi-mode spraying, Construction 4.0, spray, embedded real-time actuation, spray footprint, pixel-based, ToF, surface-orientation sensing
- SDG 3 – Gute Gesundheit und Wohlergehen - carrier-agnostic, AMSS, multi-mode spraying, Construction 4.0, spray, embedded real-time actuation, spray footprint, pixel-based, ToF, surface-orientation sensing
- SDG 12 – Verantwortungsvoller Konsum und Produktion - carrier-agnostic, AMSS, multi-mode spraying, Construction 4.0, spray, embedded real-time actuation, spray footprint, pixel-based, ToF, surface-orientation sensing
ASJC Scopus Sachgebiete
- Maschinenbau - carrier-agnostic, AMSS, multi-mode spraying, Construction 4.0, spray, embedded real-time actuation, spray footprint, pixel-based, ToF, surface-orientation sensing
- Steuerungs- und Systemtechnik - carrier-agnostic, AMSS, multi-mode spraying, Construction 4.0, spray, embedded real-time actuation, spray footprint, pixel-based, ToF, surface-orientation sensing
- Tief- und Ingenieurbau - carrier-agnostic, AMSS, multi-mode spraying, Construction 4.0, spray, embedded real-time actuation, spray footprint, pixel-based, ToF, surface-orientation sensing
- Bauwesen - carrier-agnostic, AMSS, multi-mode spraying, Construction 4.0, spray, embedded real-time actuation, spray footprint, pixel-based, ToF, surface-orientation sensing
- Sicherheit, Risiko, Zuverlässigkeit und Qualität - carrier-agnostic, AMSS, multi-mode spraying, Construction 4.0, spray, embedded real-time actuation, spray footprint, pixel-based, ToF, surface-orientation sensing
- Angewandte Informatik - carrier-agnostic, AMSS, multi-mode spraying, Construction 4.0, spray, embedded real-time actuation, spray footprint, pixel-based, ToF, surface-orientation sensing
- Artificial intelligence - carrier-agnostic, AMSS, multi-mode spraying, Construction 4.0, spray, embedded real-time actuation, spray footprint, pixel-based, ToF, surface-orientation sensing
Schlagwörter
- carrier-agnostic, AMSS, multi-mode spraying, Construction 4.0, spray, embedded real-time actuation, spray footprint, pixel-based, ToF, surface-orientation sensing