Towards Construction 4.0 Spraying Technologies: Development of an Automated Modular Spraying System (AMSS) for Varying-Viscosity Coating Applications

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Beitragende

Abstract

As the construction industry transitions toward Construction 4.0, there is an increasing demand for automated technologies to replace labour-intensive manual coating processes at construction sites. Traditional spraying systems are often limited to single-mode operation and manual control, making them insufficient for the automated application of diverse material properties found on modern jobsites. This work addresses three linked research challenges: integrating multiple spray principles within one carrier-agnostic spray head, maintaining control of critical process parameters across material-dependent behaviour, and establishing a pathway toward rheology-aware adaptation. The implemented AMSS addresses these challenges at a first stage through software-selectable multi-mode spraying and perception-guided pose control, with results showing stable sprayability across a wide apparent-viscosity range and mode-dependent modulation of plume width without hardware replacement. AMSS combines a modular spray head for Airless, AirCoat, and Airmix modes with ROS 2-based control, embedded real-time actuation, and ToF-based stand-off and surface-orientation sensing. Experimental validation across multiple materials used high-speed imaging and pixel-based deposited-surface metrics to assess sprayability, plume stability, control over the deposited spray footprint, and edge overspray. The results indicate stable multi-material spraying and mode-dependent control of both plume behaviour and deposited-surface behaviour, supporting scalable automated coating applications.

Details

OriginalspracheEnglisch
Seiten454-461
Seitenumfang8
PublikationsstatusVeröffentlicht - 25 Juni 2026
Peer-Review-StatusJa

Konferenz

Titel43rd International Symposium on Automation and Robotics in Construction
UntertitelConstructing the Future: Sustainable, Smart, and Lean
KurztitelISARC 2026
Veranstaltungsnummer43
Beschreibungco-located with the 34th Annual Conference of the International Group of Lean Construction (IGLC34)
Dauer22 - 26 Juni 2026
Webseite
BekanntheitsgradInternationale Veranstaltung
OrtNational University of Singapore
StadtSingapore
LandSingapur

Externe IDs

Scopus 105046006804
ORCID /0000-0002-9168-0835/work/230747472
ORCID /0000-0001-9650-3849/work/230748773
ORCID /0000-0002-7922-3041/work/230749655
ORCID /0009-0001-6826-5174/work/230751785

Schlagworte

DFG-Fachsystematik nach Fachkollegium

Fächergruppen, Lehr- und Forschungsbereiche, Fachgebiete nach Destatis

  • Mechatronik - carrier-agnostic, AMSS, multi-mode spraying, Construction 4.0, spray, embedded real-time actuation, spray footprint, pixel-based, ToF, surface-orientation sensing
  • Automatisierungstechnik - carrier-agnostic, AMSS, multi-mode spraying, Construction 4.0, spray, embedded real-time actuation, spray footprint, pixel-based, ToF, surface-orientation sensing
  • Steuerungs-, Mess- und Regelungstechnik - carrier-agnostic, AMSS, multi-mode spraying, Construction 4.0, spray, embedded real-time actuation, spray footprint, pixel-based, ToF, surface-orientation sensing

Ziele für nachhaltige Entwicklung

ASJC Scopus Sachgebiete

  • Maschinenbau - carrier-agnostic, AMSS, multi-mode spraying, Construction 4.0, spray, embedded real-time actuation, spray footprint, pixel-based, ToF, surface-orientation sensing
  • Steuerungs- und Systemtechnik - carrier-agnostic, AMSS, multi-mode spraying, Construction 4.0, spray, embedded real-time actuation, spray footprint, pixel-based, ToF, surface-orientation sensing
  • Tief- und Ingenieurbau - carrier-agnostic, AMSS, multi-mode spraying, Construction 4.0, spray, embedded real-time actuation, spray footprint, pixel-based, ToF, surface-orientation sensing
  • Bauwesen - carrier-agnostic, AMSS, multi-mode spraying, Construction 4.0, spray, embedded real-time actuation, spray footprint, pixel-based, ToF, surface-orientation sensing
  • Sicherheit, Risiko, Zuverlässigkeit und Qualität - carrier-agnostic, AMSS, multi-mode spraying, Construction 4.0, spray, embedded real-time actuation, spray footprint, pixel-based, ToF, surface-orientation sensing
  • Angewandte Informatik - carrier-agnostic, AMSS, multi-mode spraying, Construction 4.0, spray, embedded real-time actuation, spray footprint, pixel-based, ToF, surface-orientation sensing
  • Artificial intelligence - carrier-agnostic, AMSS, multi-mode spraying, Construction 4.0, spray, embedded real-time actuation, spray footprint, pixel-based, ToF, surface-orientation sensing

Schlagwörter

  • carrier-agnostic, AMSS, multi-mode spraying, Construction 4.0, spray, embedded real-time actuation, spray footprint, pixel-based, ToF, surface-orientation sensing