Tailoring of hierarchical porous freeze foam structures

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Abstract

Freeze foaming is a method to manufacture cellular ceramic scaffolds with a hierarchical porous structure. These so-called freeze foams are predestined for the use as bone replacement material because of their internal bone-like structure and biocompatibility. On the one hand, they consist of macrostructural foam cells which are formed by the expansion of gas inside the starting suspension. On the other hand, a porous microstructure inside the foam struts is formed during freezing and subsequent freeze drying of the foamed suspension. The aim of this work is to investigate for the first time the formation of macrostructure and microstructure separately depending on the composition of the suspension and the pressure reduction rate, by means of appropriate characterization methods for the different pore size ranges. Moreover, the foaming behavior itself was characterized by in-situ radiographical and computed tomography (CT) evaluation. As a result, it could be shown that it is possible to tune the macro-and microstructure separately with porosities of 49–74% related to the foam cells and 10–37% inside the struts.

Details

Original languageEnglish
Article number836
Pages (from-to)1-18
Number of pages18
JournalMaterials
Volume15
Issue number3
Publication statusPublished - 22 Jan 2022
Peer-reviewedYes

External IDs

Mendeley 5aac5870-eeae-3d64-9396-49315622ea4f
WOS 000754460700001
ORCID /0000-0003-1370-064X/work/142243569

Keywords

Research priority areas of TU Dresden

DFG Classification of Subject Areas according to Review Boards

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Keywords

  • bioceramics, ceramic foams, freeze foaming, in-situ computed tomography, none destructive testing, porous ceramics

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