Scanner-Based Direct Laser Interference Patterning on Stainless Steel

Research output: Contribution to journalResearch articleContributedpeer-review

Contributors

  • Aleksander Madelung - , Fraunhofer Institute for Material and Beam Technology (Author)
  • Sabri Alamri - , Fraunhofer Institute for Material and Beam Technology (Author)
  • Tobias Steege - , Fraunhofer Institute for Material and Beam Technology (Author)
  • Benjamin Krupop - , Fraunhofer Institute for Material and Beam Technology (Author)
  • Andres Fabian Lasagni - , Chair of Laser-based Manufacturing, Fraunhofer Institute for Material and Beam Technology (Author)
  • Tim Kunze - , Fraunhofer Institute for Material and Beam Technology (Author)

Abstract

Direct laser interference patterning (DLIP) so far has been used almost exclusively in combination with mechanical translation stages reaching impressive throughputs for very specific configurations. As an alternative, DLIP modules can be combined with laser scanners, however presenting some limitations in comparison with standard static optical setups due to the limited possible spatial separation between the interfering beams. Herein, the fabrication of periodic microstructures on stainless steel using a galvanometer-scanner DLIP approach is addressed. Line-like patterns with spatial periods ranging from 2.9 to 12.8 μm are produced using a nanosecond pulsed laser source operating at a wavelength of 527 nm. The scan fields generated are evaluated with respect to the structure quality and scan field size, with dependence on the spatial period. Furthermore, the correlation between the spatial period, laser fluence, total number of pulses, and resulting structure depth of the line-like patterns is discussed. In addition, the optimization of process parameters leads to surface patterns with aspect ratios greater than 1. The achievable structuring speeds are determined under consideration of the used number of pulses. Finally, throughputs up to 7.69 cm 2 min −1 with less than 0.5 W laser power at a repetition rate of 3.5 kHz are realized.

Details

Original languageEnglish
Article number2001414
Number of pages10
JournalAdvanced engineering materials
Volume23
Issue number6
Early online dateMar 2021
Publication statusPublished - Jun 2021
Peer-reviewedYes

External IDs

Scopus 85101944614
ORCID /0000-0003-4333-4636/work/196675441

Keywords

Keywords

  • direct laser interference patterning, galvanometer scanners, high throughput, line-like patterns, nanosecond laser pulses