Recycling strategies for CFRP aerospace components using the example of a drive shaft for a next generation geared jet engine

Research output: Contribution to conferencesPaperContributed

Contributors

Abstract

The global carbon fibre reinforced polymer (CFRP) market volume grew in 2020 by 23 % to 147.5 kt. The recycling of energy-intensive carbon fibres is an urgent necessity against the background of sustainability. Possible recycling routes for lightweight CFRP components are presented in this article. Using a case study of an aero engine CFRP drive shaft for the Rolls-Royce UltraFan® with a power gearbox, technical requirements and criteria for potential recycling process routes are derived. The pyrolysis and solvolysis processes are two preferred recycling routes, selected based on their applicability and the expected outcome of recycling the shaft into reusable carbon fibres for the next high-tech lightweight product. Finally, design modifications to the drive shaft are proposed to enable a recycling process with improved recycled fibre quality.

Details

Original languageEnglish
Number of pages11
Publication statusPublished - 4 Oct 2023
Peer-reviewedNo

Conference

TitleSAMPE Europe 23 Conference
SubtitleAdvanced and Sustainable Composites
Duration3 - 5 October 2023
Website
LocationEuroforum El Escorial
CityMadrid
CountrySpain

External IDs

ORCID /0000-0003-2689-1203/work/158304416
ORCID /0000-0003-1370-064X/work/158306035

Keywords