Phenomena in multi-material fabrication using laser metal deposition

Research output: Contribution to book/Conference proceedings/Anthology/ReportConference contributionContributedpeer-review

Contributors

  • Frank Brueckner - , Fraunhofer Institute for Material and Beam Technology, Luleå University of Technology (Author)
  • Johannes C. Schab - , Fraunhofer Institute for Material and Beam Technology (Author)
  • Franz Marquardt - , Fraunhofer Institute for Material and Beam Technology (Author)
  • Michael Müller - , Faculty of Mechanical Science and Engineering, Chair of Materials Technology, Fraunhofer Institute for Material and Beam Technology, TUD Dresden University of Technology (Author)
  • Mirko Riede - , Fraunhofer Institute for Material and Beam Technology (Author)
  • André Seidel - , Fraunhofer Institute for Material and Beam Technology (Author)
  • Elena López - , Fraunhofer Institute for Material and Beam Technology (Author)
  • Christoph Leyens - , Faculty of Mechanical Science and Engineering, Chair of Materials Technology, Fraunhofer Institute for Material and Beam Technology, TUD Dresden University of Technology (Author)

Abstract

Additive Manufacturing (AM) processes as Laser Metal Deposition (LMD) addresses various benefits such as the build-up of complex shaped parts, the possibility of functional integration, reduced lead times or the use of difficult machinable materials compared to conventional manufacturing possibilities. Beside mentioned advantages, the use of more than one material in a component strongly increases the field of applications. Similar to structures in nature, multi-material arrangements can be realized by (I) sharp intersections from one material to the other (e. g. in the case of a thin corrosion protection), (II) graded structures enabling smoother material transitions (e. g. dissimilar materials joined together without defects), (III) composite structures with enclosed particles in a matrix material as well as by (IV) in-situ alloying of different material compositions. Due to varying material properties (e.g. thermo-physical, mechanical, optical), the combination of materials often requires a detailed investigation of occurring process phenomena and well-chosen modifications of the process regimes. Within this paper, (a) the right material feeding as well as powder interaction between various materials in Laser Metal Deposition, (b) the suitable selection of laser wavelengths for different materials, (c) process window adjustments by means of additional sensor equipment, (d) limitations of material combinations as well as (e) results and material characterization of multi-material parts are discussed. Phenomena are discussed by means of exemplary industrial applications, e.g. from the jet engine or medical business.

Details

Original languageEnglish
Title of host publicationLaser 3D Manufacturing VI
EditorsBo Gu, Henry Helvajian, Hongqiang Chen
PublisherSPIE - The international society for optics and photonics
ISBN (electronic)9781510624603
Publication statusPublished - 2019
Peer-reviewedYes

Publication series

SeriesProceedings of SPIE - The International Society for Optical Engineering
Volume10909
ISSN0277-786X

Conference

TitleLaser 3D Manufacturing VI 2019
Duration5 - 7 February 2019
CitySan Francisco
CountryUnited States of America

Keywords

Keywords

  • Additive Manufacturing, Composite build-up, Graded structures, Laser Metal Deposition, Multi-material