Phenomena in multi-material fabrication using laser metal deposition

Publikation: Beitrag in Buch/Konferenzbericht/Sammelband/GutachtenBeitrag in KonferenzbandBeigetragenBegutachtung

Beitragende

  • Frank Brueckner - , Fraunhofer-Institut für Werkstoff- und Strahltechnik, Luleå University of Technology (Autor:in)
  • Johannes C. Schab - , Fraunhofer-Institut für Werkstoff- und Strahltechnik (Autor:in)
  • Franz Marquardt - , Fraunhofer-Institut für Werkstoff- und Strahltechnik (Autor:in)
  • Michael Müller - , Fakultät Maschinenwesen, Professur für Werkstofftechnik, Fraunhofer-Institut für Werkstoff- und Strahltechnik, Technische Universität Dresden (Autor:in)
  • Mirko Riede - , Fraunhofer-Institut für Werkstoff- und Strahltechnik (Autor:in)
  • André Seidel - , Fraunhofer-Institut für Werkstoff- und Strahltechnik (Autor:in)
  • Elena López - , Fraunhofer-Institut für Werkstoff- und Strahltechnik (Autor:in)
  • Christoph Leyens - , Fakultät Maschinenwesen, Professur für Werkstofftechnik, Fraunhofer-Institut für Werkstoff- und Strahltechnik, Technische Universität Dresden (Autor:in)

Abstract

Additive Manufacturing (AM) processes as Laser Metal Deposition (LMD) addresses various benefits such as the build-up of complex shaped parts, the possibility of functional integration, reduced lead times or the use of difficult machinable materials compared to conventional manufacturing possibilities. Beside mentioned advantages, the use of more than one material in a component strongly increases the field of applications. Similar to structures in nature, multi-material arrangements can be realized by (I) sharp intersections from one material to the other (e. g. in the case of a thin corrosion protection), (II) graded structures enabling smoother material transitions (e. g. dissimilar materials joined together without defects), (III) composite structures with enclosed particles in a matrix material as well as by (IV) in-situ alloying of different material compositions. Due to varying material properties (e.g. thermo-physical, mechanical, optical), the combination of materials often requires a detailed investigation of occurring process phenomena and well-chosen modifications of the process regimes. Within this paper, (a) the right material feeding as well as powder interaction between various materials in Laser Metal Deposition, (b) the suitable selection of laser wavelengths for different materials, (c) process window adjustments by means of additional sensor equipment, (d) limitations of material combinations as well as (e) results and material characterization of multi-material parts are discussed. Phenomena are discussed by means of exemplary industrial applications, e.g. from the jet engine or medical business.

Details

OriginalspracheEnglisch
TitelLaser 3D Manufacturing VI
Redakteure/-innenBo Gu, Henry Helvajian, Hongqiang Chen
Herausgeber (Verlag)SPIE - The international society for optics and photonics
ISBN (elektronisch)9781510624603
PublikationsstatusVeröffentlicht - 2019
Peer-Review-StatusJa

Publikationsreihe

ReiheProceedings of SPIE - The International Society for Optical Engineering
Band10909
ISSN0277-786X

Konferenz

TitelLaser 3D Manufacturing VI 2019
Dauer5 - 7 Februar 2019
StadtSan Francisco
LandUSA/Vereinigte Staaten

Schlagworte

Schlagwörter

  • Additive Manufacturing, Composite build-up, Graded structures, Laser Metal Deposition, Multi-material