Multi-material composite and method for producing same

Research output: Intellectual propertyPatent application/Patent

Abstract

The invention relates to a method for producing a multimaterial composite and to a multi-material composite. Due to the stepwise change of material properties at the interface between different materials, in particular metallic and polymeric materials, cracks often develop in multimaterial composites, whereby the service life being shortened.
The method according to the invention is based on a gradual adaptation of the material properties of the materials of a multi-material composite at the interface. A composite is formed from at least one metal layer, at least one fibrereinforced or unreinforced first polymer layer and at least one fibre-reinforced or unreinforced second polymer layer formed from the polymer of the first polymer layer and nanoparticles, said second polymer layer being at least partially disposed between the metal layer and the first polymer layer, under the influence of elevated temperature or elevated temperature and elevated pressure, wherein nanoparticles of the second polymer layer diffuse into the first polymer layer so that a gradient layer is formed in which the nanoparticle concentration decreases in the direction of the first polymer layer.
The multi-material composite produced by the method according to the invention has a particularly long service life and can be used, for example, in drive shafts for the aviation, automotive, or shipping industry.

Details

The invention relates to a method for producing a multimaterial composite and to a multi-material composite. Due to the stepwise change of material properties at the interface between different materials, in particular metallic and polymeric materials, cracks often develop in multimaterial composites, whereby the service life being shortened.
The method according to the invention is based on a gradual adaptation of the material properties of the materials of a multi-material composite at the interface. A composite is formed from at least one metal layer, at least one fibrereinforced or unreinforced first polymer layer and at least one fibre-reinforced or unreinforced second polymer layer formed from the polymer of the first polymer layer and nanoparticles, said second polymer layer being at least partially disposed between the metal layer and the first polymer layer, under the influence of elevated temperature or elevated temperature and elevated pressure, wherein nanoparticles of the second polymer layer diffuse into the first polymer layer so that a gradient layer is formed in which the nanoparticle concentration decreases in the direction of the first polymer layer.
The multi-material composite produced by the method according to the invention has a particularly long service life and can be used, for example, in drive shafts for the aviation, automotive, or shipping industry.
Original languageEnglish
IPC (International Patent Classification)B29C 70/88
Patent numberUS 2020/0207038
Filing date17 Aug 2018
Country/TerritoryGermany
Priority date17 Aug 2017
Priority numberDE 10 2017 214334
Publication statusE-pub ahead of print - 2 Jul 2020
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External IDs

ORCID /0000-0003-0311-1745/work/142659311
ORCID /0000-0003-4967-5773/work/142659328

Keywords