Modelling of thermally supported clinching of fibre-reinforced thermoplastics: Approaches on mesoscale considering large deformations and fibre failure

Research output: Contribution to book/Conference proceedings/Anthology/ReportConference contributionContributedpeer-review

Abstract

Thermally supported clinching (Hotclinch) is a novel promising process to join dissimilar materials. Here, metal and fibre-reinforced thermoplastics (FRTP) are used within this single step joining process and without the usage of auxiliary parts like screws or rivets. For this purpose, heat is applied to improve the formability of the reinforced thermoplastic. This enables joining of the materials using conventional clinching-tools. Focus of this work is the modelling on mesoscopic scale for the numerical simulation of this process. The FTRP-model takes the material behaviour both of matrix and the fabric reinforced organo-sheet under process temperatures into account. For describing the experimentally observed phenomena such as large deformations, fibre failure and the interactions between matrix and fibres as well as between fibres themselves, the usage of conventional, purely Lagrangian based FEM methods is limited. Therefore, the combination of contact-models with advanced modelling approaches like Arbitrary-Lagrangian-Eulerian (ALE), Coupled-Eulerian-Lagrangian (CEL) and Smooth-ParticleHydrodynamics (SPH) for the numerical simulation of the clinching process are employed. The different approaches are compared with regard to simulation feasibility, robustness and results accuracy. It is shown, that the CEL approach represents the most promising approach to describe the clinching process.

Details

Original languageEnglish
Title of host publicationProceedings ESAFORM 2021
Place of PublicationLiège, Belgique
ISBN (electronic)9782870193020
Publication statusPublished - 1 Apr 2021
Peer-reviewedYes

Conference

Title24th International ESAFORM Conference on Material Forming
Abbreviated titleESAFORM 2021
Conference number24
Duration14 - 16 April 2021
Website
Degree of recognitionInternational event
Locationonline
CityLiège
CountryBelgium

External IDs

Scopus 85119364897
ORCID /0000-0003-1370-064X/work/142243424
ORCID /0000-0002-0820-8936/work/142245860
ORCID /0000-0003-2653-7546/work/142249304

Keywords

Keywords

  • FEM, Modelling, Clinching, Joining Process