Machine Learning Approaches for Phase Identification Using Process Variables in Batch Processes

Research output: Contribution to journalReview articleContributedpeer-review

Contributors

  • Marco Gärtler - , ABB Group (Author)
  • Martin Hollender - , ABB Group (Author)
  • Benjamin Klöpper - , ABB Group (Author)
  • Sylvia Maczey - , ABB Group (Author)
  • Ruomu Tan - , ABB Group (Author)
  • Chen Song - , ABB Group (Author)
  • Franz David Bähner - , Bayer AG (Author)
  • Stefan Krämer - , Bayer AG (Author)
  • Gregor Just - , TUD Dresden University of Technology (Author)
  • Valentin Khaydarov - , Process Systems Engineering Group (Author)
  • Leon Urbas - , Chair of Process Control Systems (Author)
  • Rebecca Gedda - , Capgemini (Author)

Abstract

Specialty and fine chemicals are often manufactured in multipurpose batch production plants. Compared to continuous production, these plants offer increased flexibility at the cost of operational complexity. A recipe defines the sequence and process parameters of different batch phases that are needed to transform raw materials into the desired product. In some plants detailed information about the executed recipe is not always captured by data acquisition systems. Knowledge of these phases is essential for optimizing quality and throughput. State-of-the-art data-driven machine learning techniques can recognize recurrent patterns in noisy time series data, enabling automatic labeling of batch phases based on widely available sensor data. In this review paper, we provide an overview of several machine learning approaches that can be used in an industrial setting.

Details

Original languageEnglish
Pages (from-to)989-1002
Number of pages14
JournalChemie-Ingenieur-Technik
Volume95
Issue number7
Publication statusPublished - 26 Apr 2023
Peer-reviewedYes

External IDs

Mendeley 25ad0e77-0a2f-3d94-b115-527603d11886
WOS 000976059700001
ORCID /0000-0001-5165-4459/work/142248277

Keywords

Research priority areas of TU Dresden

Keywords

  • Active learning, Batch process, Data analytics, Phase identification, Time series