Investigations of strength properties of ultra-thin silicon

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Contributors

  • Stephan Schönfelder - , Fraunhofer Institute for Mechanics of Materials (Author)
  • Jörg Bagdahn - , Fraunhofer Institute for Mechanics of Materials (Author)
  • Matthias Ebert - , Fraunhofer Institute for Mechanics of Materials (Author)
  • Matthias Petzold - , Fraunhofer Institute for Mechanics of Materials (Author)
  • Karlheinz Bock - , Chair of Electronic Packaging Technology, Fraunhofer Institute for Reliability and Microintegration (Author)
  • Christof Landesberger - , Fraunhofer Institute for Reliability and Microintegration (Author)

Abstract

Thin silicon offers a variety of new possibilities in microelectronical and micromechanical industries, e.g. for 3D-integration (stacked dice) or optoelectronic components (LED). The thin wafers are fabricated by back thinning technologies like grinding, polishing or etching and diced into single chips. The separation technologies can be coupled with back thinning technologies (Dicing-by-Thinning) to increase the reliability and strength of dies. In order to characterize and optimize relevant process steps in terms of quality and fabrication yield, also the mechanical properties have to be investigated with respect to defect formation and strength. In this paper three different dicing technologies were characterized by 3-point bending tests. The first technology is a common sawing process. The second and third technology are "Dicing-by-Thinning" processes, one with sawn grooves and the other with dry-etched trenches. In addition to the experimental investigations, analytical and numerical calculations were performed in order to understand the nonlinear relationship of force and displacement and to calculate fracture stresses from fracture forces. The results were statistical evaluated by the Weibull theory. Using this approach allows a more comprehensive understanding of the influence of the process on strength properties independently of geometric factors. In particular, it forms a base to predict the strength determined from tests for real devices and to quantify the potential of strength increase by using improved technologies, such as Dicing-by-Thinning. It was shown in this paper, that the nonlinear relationship of force and displacement can be described and explained. Thus the fracture stress as parameter of strength could be calculated for all tested samples. Samples, being separated by "Dicing-by-Thinning", have much higher strength than simply sawed samples. If trenches are made by dry-etched process the strength can be increased tremendously.

Details

Original languageEnglish
Title of host publicationEuroSimE 2005. Proceedings of the 6th International Conference on Thermal, Mechanial and Multi-Physics Simulation and Experiments in Micro-Electronics and Micro-Systems, 2005.
PublisherInstitute of Electrical and Electronics Engineers Inc.
Pages105-111
Number of pages7
ISBN (print)0-7803-9062-8
Publication statusPublished - 2005
Peer-reviewedYes

Publication series

SeriesInternational Conference on Thermal, Mechanical and Multi-Physics Simulation and Experiments in Microelectronics and Microsystems (EuroSimE)
Volume2005

Conference

Title6th International Conference on Thermal, Mechanical and Multi-Physics Simulation and Experiments in Micro-Electronics and Micro-Systems - EuroSimE 2005
Duration18 - 20 April 2005
CityBerlin
CountryGermany

External IDs

ORCID /0000-0002-0757-3325/work/139064974

Keywords

ASJC Scopus subject areas