Increasing the joint strength of ultrasonic spot-welded fiber-reinforced laminates by an innovative process control method

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Contributors

Abstract

The ultrasonic welding of carbon fiber-reinforced thermoplastic laminates received a wide interest from researchers in many fields, mainly in the aerospace and automotive industries. It allows the efficient joining of fiber-reinforced thermoplastic structural parts through the spot welding approach with a high level of automation. In this paper the differential ultrasonic spot welding method is briefly illustrated and a logical control system for this welding process is investigated. One of the main challenges of the differential ultrasonic welding is the overheating of the weld spot. To overcome this critical problem an active weld control method is suggested and investigated. The new method is based on the observation of the phenomena that the consumed power by the welder is in correlation with the temperature in the weld spot. It is assumed that if the power time derivative exceeds a certain value, then the ultrasonic displacement amplitude should be reduced by the controller. Consequently, the temperature in the weld spot can be indirectly regulated and a weld spot temperature in an acceptable range may be realized. The effectiveness of the control system is analyzed by means of weld temperature measurements and mechanical strength tests.

Details

Original languageEnglish
Title of host publicationECCM 2018 - 18th European Conference on Composite Materials
PublisherApplied Mechanics Laboratory
ISBN (print)978-151089693-2
Publication statusPublished - 2020
Peer-reviewedYes

Conference

Title18th European Conference on Composite Materials
Abbreviated titleECCM 18
Conference number18
Duration25 - 28 June 2018
Degree of recognitionInternational event
CityAthens
CountryGreece

External IDs

Scopus 85084163108
ORCID /0000-0003-2834-8933/work/142238282

Keywords