Dissolution of spent fluid catalytic cracking catalyst (FCC catalyst): Investigation of dissolution behavior for production of synthesis matrices

Research output: Contribution to journalConference articleContributed

Contributors

Abstract

In the process of Fluid Catalytic Cracking (FCC), tons of spent catalyst per reactor are substituted daily after cycling in the reactor and regenerator. Current extraction processes to remove rare-earth elements (REE's) cause huge amounts of solid waste. The residues after leaching are either used as additives in cement or deposited in landfills. The aim of this work is a complete dissolution and reuse of spent catalyst components after the separation of metals and the recycling of rare-earth elements. The resynthesis of FCC catalyst requires several conditions after the dissolution processes: i) Contaminants must be separated from the catalyst. ii) Used acidic or alkaline solutions are expected to not impair the resynthesis (e.g. of zeolites). iii) The obtained solutions must have a defined composition after the dissolution and purification process. Our investigations include the dissolution behavior of spent FCC catalyst in various acidic and alkaline solutions applying different temperature regimes and hydrothermal conditions. Thus the goal is to achieve selective and stepwise dissolution of spent FCC catalyst in order to obtain appropriate feeding solutions for the direct synthesis of FCC catalysts.

Details

Original languageEnglish
Pages (from-to)217-219
Number of pages3
Journal Tagungsbericht / DGMK
Volume2018
Issue number2
Publication statusPublished - 2018
Peer-reviewedNo

Conference

TitleDGMK-Conference on Challenges for Petrochemicals and Fuels: Integration of Value Chains and Energy Transition
Duration10 - 12 October 2018
CityBerlin
CountryGermany

External IDs

ORCID /0000-0002-8928-8340/work/142235831
ORCID /0000-0001-7323-7816/work/142257464