Direct liquid injection chemical vapor deposition of ZrO2 films from a heteroleptic Zr precursor: interplay between film characteristics and corrosion protection of stainless steel

Research output: Contribution to journalResearch articleContributedpeer-review

Contributors

  • Sebastian M.J. Beer - , Ruhr University Bochum (Author)
  • Diane Samelor - , Université de Toulouse (Author)
  • Alsayed Abdel Aal - , Dortmund University of Applied Sciences and Arts (Author)
  • Johannes Etzkorn - , Dortmund University of Applied Sciences and Arts (Author)
  • Detlef Rogalla - , Ruhr University Bochum (Author)
  • Asiya E. Turgambaeva - , RAS - Nikolaev Institute of Inorganic Chemistry, Siberian Branch (Author)
  • Jerome Esvan - , Université de Toulouse (Author)
  • Aleksander Kostka - , Ruhr University Bochum (Author)
  • Constantin Vahlas - , Université de Toulouse (Author)
  • Anjana Devi - , Ruhr University Bochum (Author)

Abstract

The direct liquid injection chemical vapor deposition (DLI-CVD) of uniform and dense zirconium oxide (ZrO2) thin films applicable as corrosion protection coatings (CPCs) is reported. We present the entire development chain from the rational choice and thermal evaluation of the suitable heteroleptic precursor [Zr(OiPr)2(tbaoac)2] over the detailed DLI-CVD process design and finally benchmarking the CPC behavior using electrochemical impedance spectroscopy (EIS). For a thorough development of the growth process, the deposition temperature (Tdep) is varied in the range of 400 – 700 °C on Si(100) and stainless steel (AISI 304) substrates. Resulting thin films are thoroughly analyzed in terms of structure, composition, and morphology. Grazing incidence X-ray diffractometry (GIXRD) reveals an onset of crystallization at Tdep ≥ 500 °C yielding monoclinic and even cubic phase at low temperatures. At Tdep = 400 °C, isotropic growth of XRD amorphous material is shown to feature cubic crystalline domains at the interfacial region as revealed by electron diffraction. Corrosion results obtained through EIS measurements and further immersion tests revealed improved CPC characteristic for the 400 °C processed ZrO2 coatings compared to the ones deposited at Tdep ≥ 500 °C, yielding valuable insights into the correlation between growth parameter and CPC performance which are of high relevance for future exploration of CPCs.

Details

Original languageEnglish
Pages (from-to)1599-1614
Number of pages16
JournalJournal of Materials Research and Technology
Volume13
Publication statusPublished - 1 Jul 2021
Peer-reviewedYes
Externally publishedYes

Keywords

Keywords

  • Chemical vapor deposition, Corrosion protection, Electrochemical impedance spectroscopy, Thin film analysis, Zirconium oxide

Library keywords