Direct liquid injection chemical vapor deposition of ZrO2 films from a heteroleptic Zr precursor: interplay between film characteristics and corrosion protection of stainless steel

Publikation: Beitrag in FachzeitschriftForschungsartikelBeigetragenBegutachtung

Beitragende

  • Sebastian M.J. Beer - , Ruhr-Universität Bochum (Autor:in)
  • Diane Samelor - , Université de Toulouse (Autor:in)
  • Alsayed Abdel Aal - , Fachhochschule (FH) Dortmund (Autor:in)
  • Johannes Etzkorn - , Fachhochschule (FH) Dortmund (Autor:in)
  • Detlef Rogalla - , Ruhr-Universität Bochum (Autor:in)
  • Asiya E. Turgambaeva - , RAS - Nikolaev Institute of Inorganic Chemistry, Siberian Branch (Autor:in)
  • Jerome Esvan - , Université de Toulouse (Autor:in)
  • Aleksander Kostka - , Ruhr-Universität Bochum (Autor:in)
  • Constantin Vahlas - , Université de Toulouse (Autor:in)
  • Anjana Devi - , Ruhr-Universität Bochum (Autor:in)

Abstract

The direct liquid injection chemical vapor deposition (DLI-CVD) of uniform and dense zirconium oxide (ZrO2) thin films applicable as corrosion protection coatings (CPCs) is reported. We present the entire development chain from the rational choice and thermal evaluation of the suitable heteroleptic precursor [Zr(OiPr)2(tbaoac)2] over the detailed DLI-CVD process design and finally benchmarking the CPC behavior using electrochemical impedance spectroscopy (EIS). For a thorough development of the growth process, the deposition temperature (Tdep) is varied in the range of 400 – 700 °C on Si(100) and stainless steel (AISI 304) substrates. Resulting thin films are thoroughly analyzed in terms of structure, composition, and morphology. Grazing incidence X-ray diffractometry (GIXRD) reveals an onset of crystallization at Tdep ≥ 500 °C yielding monoclinic and even cubic phase at low temperatures. At Tdep = 400 °C, isotropic growth of XRD amorphous material is shown to feature cubic crystalline domains at the interfacial region as revealed by electron diffraction. Corrosion results obtained through EIS measurements and further immersion tests revealed improved CPC characteristic for the 400 °C processed ZrO2 coatings compared to the ones deposited at Tdep ≥ 500 °C, yielding valuable insights into the correlation between growth parameter and CPC performance which are of high relevance for future exploration of CPCs.

Details

OriginalspracheEnglisch
Seiten (von - bis)1599-1614
Seitenumfang16
FachzeitschriftJournal of Materials Research and Technology
Jahrgang13
PublikationsstatusVeröffentlicht - 1 Juli 2021
Peer-Review-StatusJa
Extern publiziertJa

Schlagworte

Schlagwörter

  • Chemical vapor deposition, Corrosion protection, Electrochemical impedance spectroscopy, Thin film analysis, Zirconium oxide

Bibliotheksschlagworte