Computed tomography investigation of the material structure in clinch joints in aluminium fibre-reinforced thermoplastic sheets

Research output: Contribution to journalResearch articleContributedpeer-review

Contributors

Abstract

Recent developments in automotive and aircraft industry towards a multi-material design pose challenges for modern joining technologies due to different mechanical properties and material compositions of various materials such as composites and metals. Therefore, mechanical joining technologies like clinching are in the focus of current research activities. For multi-material joints of metals and thermoplastic composites thermally assisted clinching processes with advanced tool concepts are well developed. The material-specific properties of fibre-reinforced thermoplastics have a significant influence on the joining process and the resulting material structure in the joining zone. For this reason, it is important to investigate these influences in detail and to understand the phenomena occurring during the joining process. Additionally, this provides the basis for a validation of a numerical simulation of such joining processes. In this paper, the material structure in a joint resulting from a thermally assisted clinching process is investigated. The joining partners are an aluminium sheet and a thermoplastic composite (organo sheet). Using computed tomography enables a three-dimensional investigation that allows a detailed analysis of the phenomena in different joining stages and in the material structure of the finished joint. Consequently, this study provides a more detailed understanding of the material behavior of thermoplastic composites during thermally assisted clinching.

Details

Original languageEnglish
Pages (from-to)203-212
Number of pages10
JournalProduction Engineering
Volume16
Issue number2-3
Early online date7 Dec 2021
Publication statusPublished - Apr 2022
Peer-reviewedYes

External IDs

Scopus 85120692349
Mendeley 2405724f-fdc0-3592-ac65-7769df62f5d9
ORCID /0000-0003-0014-3039/work/142233820
ORCID /0000-0003-2689-1203/work/142233945
ORCID /0000-0003-1370-064X/work/142243433
ORCID /0000-0002-0820-8936/work/142245861

Keywords

DFG Classification of Subject Areas according to Review Boards

Keywords

  • Multi-material-design, Clinching, Composite, Computed tomography (CT)