Comparison of ex- and in-situ investigations of clinched single-lap shear specimens

Research output: Contribution to book/conference proceedings/anthology/reportConference contributionContributedpeer-review

Abstract

Force-displacement measurements and macrosections are commonly used methods to validate numerical models of clinching processes. However, these ex-situ methods often lead to springback of elastic deformations and crack-closing after unloading. In contrast, the in-situ computed tomography (CT) can provide three-dimensional images of the clinching point under loading conditions. So far, the quantity of elastic springback that causes measuring deviations between in- and ex-situ measurements is not determined. In this paper, a method is described to quantitatively compare the results of in-situ CT, ex-situ CT and CT scans of cut specimens, which are prepared for macrosectioning, among each other. The method is applied to a single-lap shear test of two clinched aluminum sheets. Here, the test is conducted to specific process steps, then the specimen is CT scanned in-situ (during loading) and ex-situ (after unloading). Subsequently, the specimens are cut for macrosectioning and CT scanned. Finally, the outer contours and the interfaces of cross section images are determined by digital image analysis and the deviations over the clinching point between ex- and in-situ methods are calculated.

Details

Original languageEnglish
Title of host publicationSheet Metal 2023 - 20th International Conference on Sheet Metal
EditorsMarion Merklein, Hinnerk Hagenah, Joost R. Duflou, Livan Fratini, Fabrizio Micari, Paulo Martins, Gerson Meschut
Pages155-162
Number of pages8
Publication statusPublished - 17 Mar 2023
Peer-reviewedYes

Publication series

Series Materials Research Proceedings
Volume25
ISSN2474-3941

Conference

Title20th International Conference on Sheet Metal
Abbreviated titleSheMet 2023
Conference number20
Duration2 - 5 April 2023
Website
LocationFriedrich-Alexander-Universität Erlangen-Nürnberg
CityNürnberg
CountryGermany

External IDs

Scopus 85152640146
ORCID /0000-0003-0014-3039/work/142233865
ORCID /0000-0003-2689-1203/work/142234010
ORCID /0000-0003-1370-064X/work/142243853

Keywords

Keywords

  • X-Ray, In-Process Measurement, Clinching