An in situ crack detection approach in additive manufacturing based on acoustic emission and machine learning

Research output: Contribution to journalResearch articleContributedpeer-review

Contributors

  • Denys Y. Kononenko - , Chair of Solid State Theory, Leibniz Institute for Solid State and Materials Research Dresden (Author)
  • Viktoriia Nikonova - , Leibniz Institute for Solid State and Materials Research Dresden (Author)
  • Mikhail Seleznev - , Freiberg University of Mining and Technology (Author)
  • Jeroen van den Brink - , Chair of Solid State Theory, Leibniz Institute for Solid State and Materials Research Dresden (Author)
  • Dmitry Chernyavsky - , Leibniz Institute for Solid State and Materials Research Dresden (Author)

Abstract

The use of additive manufacturing (AM) and its particular realization – laser powder bed fusion (L-PBF) – is on the rise. However, the method is not free from flaws, mainly represented by structural defects of the printed specimen, such as cracks and pores, requiring processing monitoring. In this work, we propose a concept of the in situ crack detection system for AM fabricated parts based on acoustic emission (AE) signal and machine learning (ML) methods. The detection implies the differentiation of crack AE events from background noise sound. We construct classification ML models and show that they reach the highest classification accuracy, up to 99%, for events represented in the space of spectra principal components. The presented in situ crack detection approach can be easily implemented or used as a basis for a more sophisticated detection procedure.

Details

Original languageEnglish
Article number100130
JournalAdditive Manufacturing Letters
Volume5
Publication statusPublished - Apr 2023
Peer-reviewedYes

Keywords

Keywords

  • Acoustic emission, Additive manufacturing, In situ quality control, Laser powder bed fusion, Machine learning, Principal component analysis