A numerical analysis of the temporal and spatial temperature development during the ultrasonic spot welding of fibre-reinforced thermoplastics

Research output: Contribution to journalResearch articleContributedpeer-review

Contributors

Abstract

The ultrasonic spot welding of fibre-reinforced thermoplastic laminates has received great interest from researchers, mainly in the fields of aerospace and automotive industries. It offers an efficient solution to join large thermoplastic composite parts through the spot welding approach with a high level of automation. In this paper, the temporal and spatial development of the temperature in an ultrasonic weld spot between two fibre-reinforced thermoplastic laminates was modelled. During the ultrasonic welding of thermoplastic composite laminates without energy directors a sudden temperature jump in the weld spot is usually observed. The temperature increase occurs rapidly up to the decomposition of the thermoplastic matrix and causes the degradation of the weld spot. To understand the temperature distribution within the weld spot and to calculate its temporal development, the thermal problem was analysed using a two-dimensional explicit finite difference method. To evaluate the models, the calculated time traces of the temperature in the weld spot were compared with the experimentally obtained values under comparable conditions.

Details

Original languageEnglish
Article number30
Number of pages16
JournalJournal of manufacturing and materials processing
Volume4
Issue number2
Publication statusPublished - 13 Apr 2020
Peer-reviewedYes

External IDs

Scopus 85086412582
ORCID /0000-0003-2834-8933/work/142238264
WOS 000591330900003

Keywords

Keywords

  • ultrasonic welding, differential ultrasonic spot welding, ultrasonic weld modelling, fiber-reinforced thermoplastic laminates, joining of fiber-reinforced thermoplastic composites, polyamide 6.6 (PA6.6)