Water as a decisive factor in the thermal transformation of cellulose into activated carbon

Research output: Contribution to journal › Research article › Contributed › peer-review

Contributors

  • Alexa Scheer - , Graz University of Technology (Author)
  • Hoang Bao Tran Nguyen - , Chair of Wood and Plant Chemistry, Karlsruhe Institute of Technology (Author)
  • Johanna Fischer - , Chair of Wood and Plant Chemistry (Author)
  • Glen J. Smales - , Graz University of Technology (Author)
  • Julian Selinger - , Graz University of Technology, Aalto University (Author)
  • Ahmad Alem - , University of Leoben (Author)
  • Christine Bandl - , University of Leoben (Author)
  • Steffen Fischer - , Chair of Wood and Plant Chemistry (Author)
  • Daria Mikhailova - , Karlsruhe Institute of Technology (Author)
  • Stefan Spirk - , Graz University of Technology (Author)

Abstract

One-step KOH activation enables the direct conversion of cellulose-based biomass into activated carbon (AC), yet reproducible control over pore structure and carbon yield remains challenging. While many studies emphasize the KOH-to-precursor mass ratio, the water volume used for dissolving a fixed amount of KOH is rarely regarded as an independent parameter. Here, we demonstrate that the amount of water introduced with the KOH solution and its spatial distribution within the cellulose precursor after impregnation, either absorbed into the internal fiber network or retained as excess liquid, govern the thermal transformation pathway and the resulting AC properties. Using paper sheets with a defined absorption capacity as a model precursor, ACs were prepared at constant KOH loading (1:1) while systematically varying the added water volume. This approach establishes distinct initial conditions, ranging from complete solution uptake to excess external solution. Combined thermal analysis (TGA-MS), ATR-FTIR, XRD, XPS, electron microscopy, N2 adsorption, and SAXS reveal that exceeding the precursor's absorption capacity promotes early carbonate formation, enhances alkaline degradation, delays char formation, reduces carbon yield from ∼9% for C35 to ∼1% for C20, and strengthens CO2-assisted physical activation, leading to larger pores. In contrast, reduced water addition shifts the pathway toward earlier charring, limits the conversion of hydroxide into carbonate, increases yield, and promotes micropore-dominated structures. These findings identify water volume at constant KOH loading as a decisive variable in the investigated solution-impregnation system and demonstrate that it should be controlled alongside the activator-to-precursor mass ratio when targeting reproducible AC properties.

Details

Original languageEnglish
Article number121941
JournalCarbon
Volume260
Publication statusPublished - Oct 2026
Peer-reviewedYes

External IDs

ORCID /0000-0002-1217-2008/work/224856577

Keywords

Keywords

  • Activated carbon, Cellulose, KOH solution impregnation, One-step KOH activation, Pore structure control, Water volume