Virtual sensor for monitoring the geometric and kinematic accuracy of machine tools

Research output: Contribution to journalConference articleContributedpeer-review

Contributors

  • Felix Doerrer - , Fraunhofer Institute for Machine Tools and Forming Technology (Author)
  • Andreas Otto - , Fraunhofer Institute for Machine Tools and Forming Technology (Author)
  • Martin Kolouch - , Fraunhofer Institute for Machine Tools and Forming Technology (Author)
  • Hendrik Rentzsch - , Fraunhofer Institute for Machine Tools and Forming Technology (Author)
  • Steffen Ihlenfeldt - , Chair of Machine Tools Development and Adaptive Controls, Fraunhofer Institute for Machine Tools and Forming Technology (Author)

Abstract

The performance of machine tools depends on their working accuracy. The paper presents a new approach for in-process monitoring the geometric and kinematic accuracy of a machine tools. This approach utilizes a virtual sensor for capturing displacements at the tool center point (TCP). The virtual sensor is set up by using a data-driven approach based on extended transmissibility functions. The input data for monitoring are the NC internal data. The transmissibility functions are established via standard experimental procedures such as double ball bar (DBB) tests tests and estimation of frequency response functions (FRF). The data from the virtual sensor can be used for process monitoring and troubleshooting when launching a new process.

Details

Original languageEnglish
Pages (from-to)98-103
Number of pages6
JournalProcedia CIRP
Volume117
Publication statusPublished - 2023
Peer-reviewedYes

Conference

Title19th CIRP Conference on Modeling of Machining Operations
Abbreviated titleCMMO 2023
Conference number19
Duration31 May - 2 June 2023
Website
LocationKarlsruher Institut für Technologie
CityKarlsruhe
CountryGermany

Keywords

Keywords

  • Accuracy, Machine tool, Virtual sensor