Virtual Sensor for Accuracy Monitoring in CNC Machines

Research output: Contribution to journalResearch articleContributedpeer-review

Contributors

  • Felix Doerrer - , Fraunhofer Institute for Machine Tools and Forming Technology (Author)
  • Andreas Otto - , Fraunhofer Institute for Machine Tools and Forming Technology (Author)
  • Martin Kolouch - , Fraunhofer Institute for Machine Tools and Forming Technology (Author)
  • Steffen Ihlenfeldt - , Chair of Machine Tools Development and Adaptive Controls, Fraunhofer Institute for Machine Tools and Forming Technology (Author)

Abstract

Vibrations are limiting the productivity and the process quality of cutting machine tools. For the monitoring of these vibrations, often external sensors, such as acceleration sensors, are used. These external systems require additional cost and maintenance effort. This paper presents a virtual sensor, which is capable of detecting vibrations at the tool center point, based on internal machine data. External sensors are only necessary once for model identification. This reduces the overall cost of the system significantly. The virtual sensor uses the high-quality data of the linear position encoder near the ball screw nut and calculates the vibrations at the tool tip by using transmissibility functions. This paper explains the theory behind the used transmissibility functions and describes how they are measured, by comparing different experimental approaches to identify the modal parameters of cutting machine tools. After the identification of the sensor, a dynamical test cycle is used to prove the physical correctness.

Details

Original languageEnglish
Article number137
JournalJournal of manufacturing and materials processing
Volume6
Issue number6
Publication statusPublished - Dec 2022
Peer-reviewedYes

Keywords

Keywords

  • machine tool, monitoring, transmissibility function, vibrations, virtual sensor