Vinyl methyl oxazolidinone and dimethyl itaconate as styrene substitutes for conventional high-temperature unsaturated polyester resins

Research output: Contribution to journalResearch articleContributedpeer-review

Contributors

  • Maciej Wylezek - , Chair of Organic Chemistry of Polymers, Münster University of Applied Sciences (Author)
  • Christian Sandten - , Münster University of Applied Sciences (Author)
  • Moritz Stuck - , Chair of Organic Chemistry of Polymers, Münster University of Applied Sciences (Author)
  • Felix Thomann - , Münster University of Applied Sciences (Author)
  • Torben Adermann - , BASF SE (Author)
  • Hartmut Komber - , Leibniz Institute of Polymer Research Dresden (Author)
  • Reinhard Lorenz - , Münster University of Applied Sciences (Author)
  • Brigitte Voit - , Chair of Organic Chemistry of Polymers, Leibniz Institute of Polymer Research Dresden (Author)

Abstract

Styrene substitution is a major area of interest in the unsaturated polyester resins (UPR) industry and research. For most styrene-free UPRs the unsaturated polyester (UP) formulation was tailored for less toxic reactive diluent monomers (RDM). The main challenge is finding a RDM that can directly substitute styrene in industrial UPR formulations without deterioration of resin and thermoset properties. Therefore, this study concerns vinyl methyl oxazolidinone (VMOX®) as a reactive diluent monomer for industrial high-temperature UPRs. VMOX® and styrene were compared with dimethyl itaconate (DMI), methyl methacrylate, 2-hydroxyethyl methacrylate, isobornyl methacrylate, triethylene glycol dimethacrylate and 1,4-butanediol dimethacrylate. Further, the properties of produced resins and thermosets were investigated. The most striking result was comparable glass transition temperature, crosslink density, and residual monomer content of VMOX®- and styrene-based thermosets. Subsequently, DMI was applied as a reactive co-diluent for VMOX®-based resins and thermosets. Significant improvement of VMOX® conversion during resin curing was observed. In conclusion, VMOX® is an excellent candidate for direct styrene substitution in industrial high-temperature UPRs. Furthermore, the application of DMI as a reactive co-diluent improves the reactivity of VMOX®-based resins. The application of VMOX® and reactive co-diluent monomer certainly creates new possibilities for direct styrene substitution in conventional UPR formulations.

Details

Original languageEnglish
Article numbere56363
Number of pages16
JournalJournal of applied polymer science
Volume142
Issue number3
Early online date10 Oct 2024
Publication statusPublished - 15 Jan 2025
Peer-reviewedYes

External IDs

Scopus 85205838065
ORCID /0000-0002-4531-691X/work/194254542

Keywords

Keywords

  • Crosslinking, Reactive diluent monomer, Styrene-free, Thermosets, Unsaturated polyester resins