Towards Cognitive Forming Machines: Utilization of Digital Twin-Based Virtual Sensors

Research output: Contribution to journalResearch articleContributedpeer-review

Contributors

  • Robin Kurth - , Fraunhofer Institute for Machine Tools and Forming Technology (Author)
  • Mohaned Alaluss - , Fraunhofer Institute for Machine Tools and Forming Technology (Author)
  • Robert Tehel - , Fraunhofer Institute for Machine Tools and Forming Technology (Author)
  • Willy Reichert - , Fraunhofer Institute for Machine Tools and Forming Technology (Author)
  • Steffen Ihlenfeldt - , Chair of Machine Tools Development and Adaptive Controls, Fraunhofer Institute for Machine Tools and Forming Technology (Author)

Abstract

The high degree of individuality as well as complexity in metal-forming technology is still challenging regarding the development, integration, and operation of cognitive IoT technologies, such as sensors. In particular, the requirements for these systems in terms of robustness and sensitivity are often in conflict and prevent the widespread use of such systems. In this paper, a method for creating digital twin-based virtual sensors is introduced, which can resolve this target conflict. Furthermore, the method is linked to an approach for developing and identifying the digital twin representing the elasto-mechanical behavior of the machine under process condition to sensing technology. The resulting approach is demonstrated by creating virtual sensors to monitor the elasto-mechanical behavior of a servo-mechanical-forming press.

Details

Original languageEnglish
Article number10
JournalEngineering Proceedings
Volume2022
Issue number26(1)
Publication statusPublished - 2022
Peer-reviewedYes

Keywords

Keywords

  • digital manufacturing system, digital twin, forming, production, sensor