Thermo-Hydraulic Modelling and Experimental Validation of an Electro-Hydraulic Compact Drive

Research output: Contribution to journalResearch articleContributedpeer-review

Contributors

Abstract

Electro-hydraulic compact drives (ECDs) are an emerging technology for linear actuation in a wide range of applications. Especially within the low power range of 5–10 kW, the plug-and-play capability, good energy efficiency and small space requirements of ECDs render this technology a promising alternative to replace conventional valve-controlled linear drive solutions. In this power range, ECDs generally rely on passive cooling to keep oil and system temperatures within the tolerated range. When expanding the application range to larger power classes, passive cooling may not be sufficient. Research investigating the thermal behaviour of ECDs is limited but indeed required for a successful expansion of the application range. In order to obtain valuable insights into the thermal behaviour of ECDs, thermo-hydraulic simulation is an important tool. This may enable system design engineers to simulate thermal behaviour and thus develop proper thermal designs during the early design phase, especially if such models contain few parameters that can be determined with limited information available. Our paper presents a lumped thermo-hydraulic model derived from the conservation of mass and energy. The derived model was experimentally validated based on experimental data from an ECD prototype. Results show good accuracy between measured and simulated temperatures. Even a simple thermal model containing only a few thermal resistances may be sufficient to predict steady-state and transient temperatures with reasonable accuracy. The presented model may be used for further investigations into the thermal behaviour of ECDs and thus toward proper thermal designs required to expand the application range. © 2021 by the authors. Licensee MDPI, Basel, Switzerland.

Details

Original languageEnglish
Article number2375
JournalEnergies
Volume14
Issue number9
Publication statusPublished - 1 May 2021
Peer-reviewedYes

External IDs

Scopus 85106435169
Mendeley 178445b1-2a26-3da0-8959-3b77db0b0a3f
RIS urn:C4116FF96D35E390B4366AB5F7205E67

Keywords

Sustainable Development Goals

Keywords

  • direct driven hydraulic drives, electro-hydraulic compact drives, energy efficient fluid power, pump-controlled cylinder, self-contained cylinder drive, thermal modelling, Direct driven hydraulic drives, Electro-hydraulic compact drives, Energy efficient fluid power, Pump-controlled cylinder, Self-contained cylinder drive, Thermal modelling