Thermally Sprayed Coating-Based Heating Systems for Boundary Layer Transition Detection — An Experimental Approach

Research output: Contribution to book/Conference proceedings/Anthology/ReportConference contributionContributed

Contributors

  • Manuel Machulla - , Chair of Aircraft Engineering, Fraunhofer Institute for Material and Beam Technology (Author)
  • Shahed Taghian Dehaghani - , University of Alberta (Author)
  • Philip Claußnitzer - , Fraunhofer Institute for Material and Beam Technology (Author)
  • Andre McDonald - , University of Alberta (Author)
  • Christoph Leyens - , Chair of Materials Technology, Fraunhofer Institute for Material and Beam Technology (Author)

Abstract

Boundary layers on surfaces will change from laminar to turbulent flow after a critical length. Due to the differing heat transfer coefficients of laminar and turbulent flow, the point of transition can be detected by heating the surface and measuring surface temperature by thermographic imaging. Locating the transition point is crucial for the aerodynamic optimization of components. In this study, fiber reinforced polymer composites (FRPCs) were chosen as the test substrate. Experiments were conducted using the flame spray process and NiCrAlY coatings. Multilayered coatings consisting of an aluminum bond coat, a layer of alumina as electrical insulation, and a heating layer of titania were fabricated by atmospheric plasma spraying. Free-flight tests were conducted with a functionalized winglet in order to assess the ability of thermally-sprayed heating elements to detect the location of transition of the flow regime. The results showed that the thermally-sprayed elements heat surfaces uniformly, with sufficient radiation losses for thermographic imaging. It was also shown that the change in temperature at the point of transition was readily observable using thermography.

Details

Original languageEnglish
Title of host publicationProceedings of the ITSC2021
Pages765-770
Number of pages6
Publication statusPublished - 15 Jun 2021
Peer-reviewedNo

External IDs

Mendeley 62963bf5-6d94-3dde-b720-a859ed0bdac2
ORCID /0009-0001-0821-0497/work/194256783