Suspension Sprayed YSZ Thermal Barrier Coatings on Inconel 718 Aerospike Manufactured by Laser Powder Bed Fusion

Research output: Contribution to book/Conference proceedings/Anthology/Report › Conference contribution › Contributed

Contributors

  • F.-L. Toma - , Fraunhofer Institute for Material and Beam Technology (Author)
  • S. Gruber - , Fraunhofer Institute for Material and Beam Technology (Author)
  • A. Selbmann - , Fraunhofer Institute for Material and Beam Technology (Author)
  • C. Leyens - , Fraunhofer Institute for Material and Beam Technology (Author)
  • M. Propst - , Chair of Space Systems (Author)
  • T. Dorau - , Chair of Space Systems (Author)
  • C. Bach - , Chair of Space Systems (Author)

Abstract

Additive Manufacturing (AM) processes offer geometrical freedom to design complex shaped parts that cannot be manufactured with conventional processes. This leads to new applications including aerospace propulsion systems where the Ni-superalloy based material has to withstand high operating temperatures. In this contribution suspension plasma sprayed YSZ TBC coating was applied on the spike contour of an additively manufactured aerospike engine demonstrator. The engine was designed for a hydrogen peroxide / kerosene 6 kN thrust at 2.0 MPa chamber pressure and was manufactured from nickel-based superalloy Inconel 718 powder using the laser powder bed fusion process (LPBF). Due to the novelty of the application of suspension sprayed YSZ thermal protection coatings on additively manufactured Inconel 718 components, extensive tests were necessary to characterize the interaction between the coating and the component.

Details

Original languageEnglish
Title of host publicationThermal Spray 2023: Proceedings from the International Thermal Spray Conference
Place of PublicationQuébec City
Pages675-682
Number of pages8
Publication statusPublished - 1 May 2023
Peer-reviewedNo

External IDs

ORCID /0000-0002-5710-6530/work/207303840
Mendeley 70d9be04-bfe5-3842-b308-1cb85d7f8eed
unpaywall 10.31399/asm.cp.itsc2023p0675

Keywords