Surface preparation for ceramics functionalization by thermal spraying

Research output: Contribution to book/Conference proceedings/Anthology/ReportConference contributionContributedpeer-review

Contributors

  • S. Scheitz - , Fraunhofer Institute for Material and Beam Technology, TUD Dresden University of Technology (Author)
  • F. L. Toma - , Fraunhofer Institute for Material and Beam Technology (Author)
  • T. Kuntze - , Fraunhofer Institute for Material and Beam Technology (Author)
  • S. Thiele - , Fraunhofer Institute for Ceramic Technologies and Systems (Author)
  • C. Leyens - , Institute of Materials Science, Chair of Materials Technology, Fraunhofer Institute for Material and Beam Technology, TUD Dresden University of Technology (Author)

Abstract

Dense sintered technical ceramics demand special surface preparation in order to be coated by thermal spraying. Sandblasting results in the damage of the interface region and leads to bonding defects. On the contrary, by varying the laser conditions, different laser structured surfaces were generated, which at Rz roughness values in the range of 40 μm, allowed to achieve thick and well bonding coatings. Therefore, laser ablation is proved to be the best method for surface preparation of ceramic substrates. In the case of porous ceramics (including pre-sintered ceramics) substrate preparation can be omitted, depending on their porosity level. Ceramics with porosity content up to 60 % can be coated by APS, whereas HVOF can be used on ceramics with porosity up to 30 %. On ready-to-get-coated pre-sintered ceramic parts (without substrate preparation), followed by co-firing of the substrates and coatings, the development of new ceramic components is possible.

Details

Original languageEnglish
Title of host publicationASM International - International Thermal Spray Conference and Exposition, ITSC 2015
EditorsArvind Agarwal, Yuk-Chiu Lau, Christian A. Widener, Erja Turunen, Giovanni Bolelli, Amadeu Concustell, Andre McDonald, Filofteia-Laura Toma
PublisherASM International
Pages684-688
Number of pages5
ISBN (electronic)9781510811546
Publication statusPublished - 2015
Peer-reviewedYes

Publication series

SeriesProceedings of the International Thermal Spray Conference
Volume2

Conference

TitleInternational Thermal Spray Conference and Exposition, ITSC 2015
Duration11 - 14 May 2015
CityLong Beach
CountryUnited States of America