Smart Pressure Film Sensor for Machine Tool Optimization and Characterization of the Dynamic Pressure Field on Machine Surfaces

Research output: Contribution to book/Conference proceedings/Anthology/ReportChapter in book/Anthology/ReportContributedpeer-review

Contributors

  • Andreas Erben - , Fraunhofer Institute for Machine Tools and Forming Technology (Author)
  • Alexander Geist - , Fraunhofer Institute for Machine Tools and Forming Technology (Author)
  • Immanuel Voigt - , Chemnitz University of Technology (Author)
  • Björn Senf - , Fraunhofer Institute for Machine Tools and Forming Technology (Author)
  • Thomas Mäder - , Fraunhofer Institute for Machine Tools and Forming Technology (Author)
  • Janine Glänzel - , Fraunhofer Institute for Machine Tools and Forming Technology (Author)
  • Steffen Ihlenfeldt - , Chair of Machine Tools Development and Adaptive Controls, Fraunhofer Institute for Machine Tools and Forming Technology (Author)
  • Welf Guntram Drossel - , Fraunhofer Institute for Machine Tools and Forming Technology, Chemnitz University of Technology (Author)

Abstract

Knowledge of thermal interactions with the environment is essential for improving the performance of machine tools. Therefore, it is necessary to detect and quantify the convective heat flows at machine tool surfaces, that occur in the workspace as a result of cutting fluid use or outside the machine due to active air flow. Thin-film sensors made of shape memory alloys with integrated small temperature sensors are suitable for detecting very fine pressure differences and can be used to estimate convective heat transfer. By measuring the pressure differences, the dynamic pressure field at the surface can be determined. Since the pressure field correlates with the flow field, conclusions can be drawn about the flow velocity. This leads to more profound and extended possibilities to match flow fields from CFD simulations with measured data. At the same time, the surface temperature is also recorded by this sensor. Reference measurements of the temperature in the free flow are used to characterize the heat transfer. By knowing the pressures, temperatures and the correlating flow velocity near the wall, the heat transfer coefficient can be determined. Against this background, this paper demonstrates the behavior of shape memory alloys as fluid pressure sensors and addresses the development of such sensors for machine tools. For this purpose, sensor units are to be developed that can be placed as a sensor network (composite of several sensors on one surface) inside and outside the workspace.

Details

Original languageEnglish
Title of host publicationLecture Notes in Production Engineering
PublisherSpringer Nature
Pages179-191
Number of pages13
Publication statusPublished - 2023
Peer-reviewedYes

Publication series

SeriesLecture Notes in Production Engineering
VolumePart F1165
ISSN2194-0525

Keywords

Keywords

  • fluid flow measurement, machine tool, Memory shape alloy, sensor development