Simulation of geometrical errors during application of a confocal sensor system for the measurement of large components with high aspect ratios

Research output: Contribution to book/Conference proceedings/Anthology/ReportConference contributionContributedpeer-review

Contributors

  • Uwe Teicher - , Fraunhofer Institute for Machine Tools and Forming Technology (Author)
  • Christian Gollee - , Fraunhofer Institute for Machine Tools and Forming Technology (Author)
  • André Seidel - , Fraunhofer Institute for Machine Tools and Forming Technology (Author)
  • Steffen Ihlenfeldt - , Chair of Machine Tools Development and Adaptive Controls, Fraunhofer Institute for Machine Tools and Forming Technology (Author)

Abstract

Machining of large components for the aerospace industry requires, in addition to sophisticated machining strategies a targeted monitoring of the machining quality due to the enormous demands on precision. For the acquisition of the as-is geometry after single machining steps, a non-contact system based on a confocal chromatic sensor was developed, with whose help the as-is geometry can be compared with the target geometry even in deep cavities at aspect ratios up to 40. The sensor system is coupled with the standard interfaces to a machine tool and performs measuring cycles based on modified NC programs. Data acquisition is done with a control-connected EDGE system. The result of the target/as-is comparison is the basis for CAM planning for subsequent machining. In addition to the design of the measuring system and the integration into the ecosystem of the machine system, a concept to calibrate the measuring system for operation on the machine tool was developed. Based on a simulation model of the measurement system various aspects of the calibration approach were analysed.

Details

Original languageEnglish
Title of host publicationLaser Metrology and Machine Performance XV - 15th International Conference and Exhibition on Laser Metrology, Machine Tool, CMM and Robotic Performance, LAMDAMAP 2023
EditorsAndrew Longstaff, Nan Yu
Publishereuspen
Pages173-182
Number of pages10
ISBN (electronic)9781998999125
Publication statusPublished - 2023
Peer-reviewedYes

Publication series

SeriesLaser Metrology and Mchine Performance (LAMDAMAP)

Conference

Title15th International Conference and Exhibition on Laser Metrology, Coordinate Measuring Machine and Machine Tool Performance
Abbreviated titleLAMDAMAP 2023
Duration14 - 15 March 2023
Website
Degree of recognitionInternational event
LocationThe University of Edinburgh
CityEdinburgh
CountryUnited Kingdom