Roughness Investigations on In-service High-pressure Compressor Blades - Part I: An Automated Process for High-Fidelity Roughness Measurements

Research output: Contribution to book/Conference proceedings/Anthology/ReportConference contributionContributedpeer-review

Contributors

Abstract

The two-part publication deals with roughness investigations on in-service high-pressure compressor (HPC) blades, both in terms of measurements and simulations. In this paper (Part I), an automated process for performing detailed surface roughness measurements of the blades has been developed. Specifically, a highly accurate Alicona sensor (20x lens; capable of capturing roughness values down to 0.1 mu m) was combined with a pick-and-place robotic arm, and the system was trained to conduct roughness measurements on all the different rotor blades of a 10-stage HPC. First, the Alicona measuring device is validated against a NanoFocus device of similar accuracy. Then, a detailed measurement of the roughness on the suction and pressure side of Rotor 2 is demonstrated, using a 100-point grid. This process is further accelerated by using a reduced number of measuring points. The location of those points has been determined by numerical optimization that aims at minimizing the error between an RBF-based approximation model and the detailed measured roughness distribution. Finally, a summary of the roughness measurements through the entire HPC is given (rotors only; before and after cleaning of the blades at an ultrasonic bath) and the paper ends with a discussion of the results.

Details

Original languageEnglish
Title of host publicationProceedings of the ASME Turbo Expo
Number of pages11
ISBN (electronic)978-0-7918-8710-3
Publication statusPublished - 28 Sept 2023
Peer-reviewedYes

Conference

TitleASME Turbomachinery Technical Conference & Exposition 2023
Abbreviated titleASME Turbo Expo 2023
Duration26 - 30 June 2023
Website
Degree of recognitionInternational event
LocationHynes Convention Center
CityBoston
CountryUnited States of America

External IDs

Scopus 85177239328

Keywords

ASJC Scopus subject areas

Keywords

  • Surface roughness, Compressor blades, Optical metrology, optical metrology, compressor blades