Prediction of Surface Topography Parameters in Direct Laser Interference Patterning of Stainless Steel Using Infrared Monitoring and Convolutional Neural Networks

Research output: Contribution to journalResearch articleContributedpeer-review

Contributors

Abstract

Direct laser interference patterning (DLIP) is a well-established technique for fabricating micro- and nano-scale structures that can enhance the properties of surfaces such as reduced friction and wear. However, achieving full automation requires reliable in-line process monitoring to ensure consistent structure quality. In this study, an infrared monitoring camera is implemented to capture spatially resolved temperature distributions during DLIP processing. Stainless-steel samples are structured while systematically varying the laser fluence (2.5–5.6 J cm−2), and path velocity (1–20 mm s−1). The resulting surface structures are characterized using confocal microscopy to extract key topographical parameters. A convolutional neural network is trained using 180 000 process images from the IR system and the corresponding topographical data. The model identifies clear correlations between laser fluence, thermal signatures, and surface topography. For specific parameters, prediction accuracies of up to 94% are achieved. These results demonstrate that combining infrared monitoring with machine learning enables indirect yet accurate prediction of surface features, paving the way for enhanced process control and quality assurance in DLIP and related manufacturing processes.

Details

Original languageEnglish
Article numbere202502353
Number of pages10
JournalAdvanced engineering materials
Volume28
Issue number13
Early online date13 Apr 2026
Publication statusPublished - 8 Jul 2026
Peer-reviewedYes

External IDs

ORCID /0000-0003-4333-4636/work/219265592

Keywords

Keywords

  • convolutional neuronal network, direct laser interference patterning, monitoring, short pulsed laser, surface micro structuring