PBF-LB of zinc composites modified with nanopowders: Initial insights into powder and part characterizations

Research output: Contribution to journalResearch articleContributedpeer-review

Contributors

  • Esmat Sheydaeian - , University of Toronto (Author)
  • Leonid Gerdt - , Fraunhofer Institute for Material and Beam Technology (Author)
  • Lukas Stepien - , Chair of Materials Technology, Fraunhofer Institute for Material and Beam Technology (Author)
  • Elena Lopez - , Fraunhofer Institute for Material and Beam Technology (Author)
  • Frank Brückner - , Chair of Laser and Surface Technology, Institute of Manufacturing, Fraunhofer Institute for Material and Beam Technology, Luleå University of Technology (Author)
  • Christoph Leyens - , Chair of Materials Technology, Fraunhofer Institute for Material and Beam Technology, TUD Dresden University of Technology (Author)

Abstract

Zinc is a promising bioresorbable metal, yet its applications are hindered by its insufficient mechanical properties. This study investigates the impact of incorporating nanopowders into a zinc matrix for laser-based powder bed fusion (PBF-LB) additive manufacturing. Two types of nanomaterials (magnesium oxide, aluminum oxide) with different particle sizes (∼45 nm, 20 nm) were separately added to the zinc powder, and the mixing parameters were optimized. A significant improvement in powder flowability, particularly with smaller nanoparticles, was observed, resulting in a higher packing density in the PBF-LB process. After printing, the density of the nanocomposites was found to be lower than that of pure zinc. However, despite having the lowest density, the printed composites with the smallest nanopowders demonstrated a higher range for hardness (22.76 ± 8.31–33.23 ± 8.23) compared to other composite groups (18.86 ± 5.79–28.05 ± 9.47). This suggests a promising path for enhancing zinc mechanical properties by the addition of nanopowders.

Details

Original languageEnglish
Article number136076
JournalMaterials letters
Volume361
Publication statusPublished - 15 Apr 2024
Peer-reviewedYes

Keywords

Keywords

  • Additive manufacturing, Laser-based powder bed fusion, Nanocomposites, Zinc