Oxidant-Free Atomic Layer Deposition of SnO2 Using Complementary Metal Precursors

Research output: Contribution to journal › Research article › Contributed › peer-review

Contributors

  • Alejandra Ruiz-Clavijo - , Leibniz Institute for Solid State and Materials Research Dresden (Author)
  • Amin Bahrami - , Leibniz Institute for Solid State and Materials Research Dresden (Author)
  • Jonathan E. Rodriguez Hueso - , Universidad Nacional Autónoma de México (Author)
  • Jaakko Julin - , University of Jyväskylä (Author)
  • Noel Israel - , Leibniz Institute for Solid State and Materials Research Dresden (Author)
  • Angelika Wrzesińska-Lashkova - , Chair of Emerging Electronic Technologies (gB/IFW and cfaed), Leibniz Institute for Solid State and Materials Research Dresden (Author)
  • Daniel Wolf - , Leibniz Institute for Solid State and Materials Research Dresden, Leibniz Institute of Polymer Research Dresden (Author)
  • Nithin Thonakkara James - , Karlsruhe Institute of Technology (Author)
  • Sebastian Lehmann - , Leibniz Institute for Solid State and Materials Research Dresden (Author)
  • Jonathan Guerrero-Sánchez - , Universidad Nacional Autónoma de México (Author)
  • R. Ponce-Perez - , Universidad Nacional Autónoma de México (Author)
  • Alexey A.A. Popov - , Leibniz Institute for Solid State and Materials Research Dresden (Author)
  • Manuel Dominguez - , University of Cádiz (Author)
  • Yana Vaynzof - , Center for Advancing Electronics Dresden (cfaed), Chair of Emerging Electronic Technologies (gB/IFW and cfaed), Leibniz Institute for Solid State and Materials Research Dresden (Author)
  • Kaline P. Furlan - , Karlsruhe Institute of Technology (Author)
  • Eduardo Blanco - , University of Cádiz (Author)
  • Kornelius Nielsch - , Chair of Metallic Materials and Metal Physics, Leibniz Institute for Solid State and Materials Research Dresden (Author)

Abstract

We report a novel atomic layer deposition (ALD) process for SnO2 that does not require water or other strong oxidizing agents, such as H2O, O2 plasma, O3, or H2O2. The development of alternative oxidant-free ALD processes is highly attractive because it enables a gentler and more controllable chemical environment, which is crucial for next-generation nanoscale devices and complex material stacks. In this approach, Sn-based complementary metal precursors are employed: Sn(OtBu)4 serves as both the tin and oxygen precursor, while SnCl4 acts as an additional tin source. For this precursor combination, an optimal ALD temperature window of 70–90 °C was established, within which amorphous SnO2 films are deposited. Post-deposition annealing is subsequently required to develop the desired crystallinity and to adjust the oxygen-vacancy concentration and impurity levels, which ultimately determine the electrical and optical properties of the resulting SnO2 films and their potential for various applications. To gain mechanistic insight into this oxidant-free SnO2 growth process, we employ density functional theory (DFT) calculations to investigate the surface reactions during sequential exposure of Sn(OtBu)4 and SnCl4 on a SiO2 substrate. The results reveal key atomic-level processes, including ligand-exchange pathways, oxygen transfer, and surface regeneration, which govern film growth. This combined experimental and theoretical approach provides fundamental understanding of the SnO2 ALD mechanism and offers guidance for post-deposition optimization of the material.

Details

Original languageEnglish
Pages (from-to)51731-51747
Number of pages17
JournalACS Applied Materials and Interfaces
Volume18
Issue number37
Early online date9 Sept 2026
Publication statusPublished - 23 Sept 2026
Peer-reviewedYes

External IDs

PubMed 42714973

Keywords

ASJC Scopus subject areas

Keywords

  • atomic layer de position (ALD), hydrophobic substrates, low-temperature deposition, oxidant-free ALD, sensitive substrates, thin films, tin(IV) oxide, water-free ALD