Numerical simulation of surface bubble growth at micro-cavities

Research output: Contribution to journal › Research article › Contributed › peer-review

Contributors

  • Mengyuan Huang - , Chair of Transport Processes at Interfaces, Helmholtz-Zentrum Dresden-Rossendorf (HZDR), State Key Laboratory of Organic-Inorganic Composites (Author)
  • Ming Xu - , Helmholtz-Zentrum Dresden-Rossendorf (HZDR) (Author)
  • Yifan Han - , Helmholtz-Zentrum Dresden-Rossendorf (HZDR) (Author)
  • Xianren Zhang - , Beijing University of Chemical Technology (Author)
  • Martin Rudolph - , Helmholtz-Zentrum Dresden-Rossendorf (HZDR) (Author)
  • Kerstin Eckert - , Chair of Transport Processes at Interfaces, Helmholtz-Zentrum Dresden-Rossendorf (HZDR) (Author)
  • Gerd Mutschke - , Helmholtz-Zentrum Dresden-Rossendorf (HZDR) (Author)

Abstract

The evolution of gas bubbles on solid surfaces is known to affect the efficiency of various heat transfer and electrolysis processes. In this work, the over-saturation-driven growth of air bubbles nucleating at micro-cavities is investigated by direct numerical simulations, and the results are directly compared with experimental results obtained at silicon wafers of different wettability and size of the micro-cavities. A validated geometric volume-of-fluid method with adaptive mesh refinement is used to accurately capture the mass transfer at the interface. Applying proper boundary conditions then allows to accurately reproduce the two-stage wetting dynamics observed in experiments, where the contact line of the growing bubble initially remains pinned at the cavity edge before it later starts to move with constant contact angle. The bubble growth behavior obtained numerically is further compared and discussed with results from analytical approaches of an extended Scriven and the Popov solution, which give accurate results only at idealized initial conditions and low values of the oversaturation, where convective effects can be neglected. The simulation results obtained at surfaces of different wettability and cavity size allow to gain insight how the bubble behavior can be controlled by functionalization and structuring of the surface. The numerical approach presented in this work may easily be applied to more complex situations where theoretical solutions do not hold or experiments are not feasible.

Details

Original languageEnglish
Article number122856
JournalChemical engineering science
Volume321
Publication statusPublished - 1 Feb 2026
Peer-reviewedYes

Keywords

Keywords

  • Bubble dynamics, Direct numerical simulation, Interfacial mass transfer, Surface wettability