Multi-material Printing Tungsten-copper For Future High-frequency Applications

Research output: Contribution to book/Conference proceedings/Anthology/ReportConference contributionContributedpeer-review

Contributors

  • Thomas Studnitzky - , Fraunhofer Institute for Manufacturing Technology and Advanced Materials (Author)
  • Thomas Weißgärber - , Chair of Powder Metallurgy, Fraunhofer Institute for Manufacturing Technology and Advanced Materials (Author)
  • Kay Reuter - , Fraunhofer Institute for Manufacturing Technology and Advanced Materials (Author)
  • Chongliang Zhong - , Fraunhofer Institute for Manufacturing Technology and Advanced Materials (Author)
  • Michael Höft - , Kiel University (Author)
  • Patrick Boe - , Kiel University (Author)

Abstract

Rectangular waveguides are widely used in communications satellites due to its low insertion loss and high power-handling. Additionally, near field communication in the upcoming 5G and 6G mobile communication standards are in this frequency range. As high quantities and tight tolerances are required for future applications, only a few manufacturing technologies come into consideration. In this work, the mass productive and cost-effective 3D Screen Printing was successfully used for this purpose. To achieve the goals, both a master alloy route tungsten-copper and a printing of tungsten with subsequent copper infiltration were investigated. Structures sizes of 300 µm with deviation of about 1-2 µm were successfully printed and sintered. The manufactured waveguides were characterised metallographically, tested for their function and compared with the design simulation. The specifications were well achieved, proving that 3D screen printing is an important candidate for digital communication technology.

Details

Original languageEnglish
Title of host publicationProceedings - Euro PM 2024 Congress and Exhibition
PublisherEuropean Powder Metallurgy Association (EPMA)
ISBN (electronic)978-189907258-3
Publication statusPublished - 2024
Peer-reviewedYes

Conference

Title2024 Euro Powder Metallurgy Congress & Exhibition
Abbreviated titleEuro PM2024
Duration29 September - 2 October 2024
Website
LocationMalmöMässan
CityMalmö
CountrySweden