Modelling and corrosion of coated stainless steel substrates for bipolar plates at different temperatures

Research output: Contribution to journalResearch articleContributedpeer-review

Contributors

  • Maximilian Steinhorst - , Chair of Materials Technology, Fraunhofer Institute for Material and Beam Technology, TUD Dresden University of Technology (Author)
  • Michael Auinger - , University of Warwick, Vienna University of Technology (Author)
  • Teja Roch - , Fraunhofer Institute for Material and Beam Technology (Author)
  • Christoph Leyens - , Chair of Materials Technology, Fraunhofer Institute for Material and Beam Technology, TUD Dresden University of Technology (Author)

Abstract

Abstract: The corrosion behaviour of coated stainless steel as bipolar plate material in PEM fuel cell applications and its improvement through the surface modifications was investigated. A commercial SS316L stainless steel grade was deposited with thin multi-layer coatings, consisting of a carbon top layer and a chromium interlayer of two different thicknesses. Interfacial contact resistance measurements revealed that the applied Cr/C coatings are highly conductive and surpass the ICR criteria, suggested by the U.S. Department of Energy. Corrosion resistance was thoroughly analysed by potentiodynamic polarisation and cyclic voltammetry in 0.5 M H 2SO 4 at room temperature and 80 °C, respectively, combined with numerical modelling. Electrochemical results agree well with numerical modelling, including the dissolution of metallic species, local pH-shifts and changes of electrolyte conductivity. Furthermore, the study shows that the application of a Cr/C coating significantly reduces the current density in the passive region during potentiodynamic polarisation and lowering the corrosion rate of the steel substrate by at least a factor of two. Graphical abstract: [Figure not available: see fulltext.]

Details

Original languageEnglish
Pages (from-to)1491-1503
Number of pages13
JournalJournal of applied electrochemistry
Volume53
Issue number7
Publication statusPublished - Jul 2023
Peer-reviewedYes

Keywords

Keywords

  • Bipolar plate, Corrosion, Interfacial contact resistance, Modelling, Thin films