Maximizing the efficiency of laser-fabricated diffraction gratings on PET using direct laser interference patterning

Research output: Contribution to book/Conference proceedings/Anthology/ReportConference contributionContributedpeer-review

Contributors

Abstract

Recently, product protection and tracking became increasingly important due to the spread of piracy and counterfeiting. A common anti-counterfeiting procedure is embedding holographic motives or logos onto the good. If the motive is engraved directly onto the material surface, these features are inseparable from the good adding a higher degree of security. Holographic coloring is achieved by fabricating periodic surface structures, where the dimensions of the spatial periods lie in the order of the wavelengths contained in the visible spectrum. However, the fabrication of such periodic features directly on the product surface at high resolution and manufacturing speed is still challenging. Direct Laser Interference Patterning (DLIP) is an industrial compatible method with high processing flexibility which allows the structuring of holographic motives with high resolution and throughput. In this work, DLIP is employed to produce diffraction gratings with variable spatial periods and feature heights on a transparent PET substrate, which is a polymer commonly used for mass consumer goods and packaging. A numerical model based on the finite element method was used to restrict the gratings' geometrical parameters that maximize the diffraction efficiency in reflection mode before their fabrication. Then, using the design of experiment approach, the laser processing parameters (laser power, pulse-overlap, spatial period) were selected in order to maximize the experimental first-order diffraction intensity, measured with a photospectrometer. The results allow to find the optimum set of parameters to fabricate homogeneous gratings with a first-order reflected intensity up to 4 % of the light source intensity.

Details

Original languageEnglish
Title of host publicationLaser-Based Micro- and Nanoprocessing XIV
EditorsUdo Klotzbach, Akira Watanabe, Rainer Kling
PublisherSPIE - The international society for optics and photonics
ISBN (electronic)9781510632998
Publication statusPublished - 2020
Peer-reviewedYes

Publication series

SeriesProceedings of SPIE - The International Society for Optical Engineering
Volume11268
ISSN0277-786X

Conference

TitleLaser-Based Micro- and Nanoprocessing XIV 2020
Duration3 - 6 February 2020
CitySan Francisco
CountryUnited States of America

External IDs

ORCID /0000-0003-4333-4636/work/196675507

Keywords

Keywords

  • Diffraction gratings, Direct laser interference patterning, Finite element method, Microstructuring, PET, Product protection