Influence of engagement parameters on estimation of tangential cutting force using high-frequency process data of the machine tool

Research output: Contribution to journalConference articleContributedpeer-review

Contributors

  • Michal Rytir - , Czech Technical University in Prague (Author)
  • Jonas Rönnecke - , Fraunhofer Institute for Machine Tools and Forming Technology (Author)
  • Albrecht Hänel - , Fraunhofer Institute for Machine Tools and Forming Technology (Author)
  • Petr Kolar - , Czech Technical University in Prague (Author)
  • Steffen Ihlenfeldt - , Chair of Machine Tools Development and Adaptive Controls, Fraunhofer Institute for Machine Tools and Forming Technology (Author)

Abstract

The machining of high-value products needs advanced quality control to avoid the risk of expensive follow-up operations performed on parts with unacceptable quality. This situation requires the in-process or close to in-process control of the machining operation. The tangential cutting force is a parameter that characterizes the force interaction between the specific workpiece material and the specific tool geometry. This paper presents a method for a tangential cutting force calculation along the given tool path based on processing of the high-frequency data acquired from the machine tool control system with support of the geometric material removal model. The calculated data are compared with the reference dynamometer results. The influence of the variable engagement parameters is demonstrated and discussed from the perspective of the in-process workpiece quality control.

Details

Original languageEnglish
Pages (from-to)537-542
Number of pages6
JournalProcedia CIRP
Volume118
Publication statusPublished - 2023
Peer-reviewedYes

Conference

Title16th CIRP Conference on Intelligent Computation in Manufacturing Engineering
Abbreviated titleCIRP ICME 2022
Conference number16
Duration13 - 15 July 2022
LocationOnline
CityNaples
CountryItaly

Keywords

Keywords

  • cutting force model, edge computing, In-process monitoring, leakage model, spindle current