Implementation and demonstration of characteristic diagram as well as structure model based correction of thermo-elastic tool center point displacements

Research output: Contribution to journalResearch articleContributedpeer-review

Contributors

Abstract

In milling machines, waste heat from motors, friction effects on guides and most importantly the milling process itself greatly affect positioning accuracy and thus production quality. Therefore, active cooling and lead time are used to reach thermal stability. A cheaper and more energy-efficient approach is to gather sensor data from the machine tool to predict and correct the resulting tool center point displacement. Two such approaches are the characteristic diagram based and the structure model based correction algorithms which are briefly introduced in this paper. Both principles have never been directly compared on the same demonstration machine, under the equal environmental conditions and with the same measurement setup. The paper accomplishes this comparison on a hexapod kinematics examined in a thermal chamber, where the effectiveness of both approaches is measured and the strengths and weaknesses of both are pointed out.

Details

Original languageEnglish
Pages (from-to)88-101
Number of pages14
JournalJournal of Machine Engineering
Volume16
Issue number3
Publication statusPublished - 2016
Peer-reviewedYes

Keywords

Keywords

  • Characteristic diagram, Correction algorithm, Hexapod, Measured, Simulated, Thermal error