High frequency inverter for resistance spot welding applications with increased power cycling capability

Research output: Contribution to book/Conference proceedings/Anthology/ReportConference contributionContributedpeer-review

Contributors

Abstract

Resistance spot welding is a commonly used industrial process. Miniaturization and a demand for higher control precision lead to a higher switching frequency and higher switching losses of the inverter. The pulsed operation of a resistance spot welding power supply decreases module lifetime through power-cycling. This work proposes the use of a passive RC clamp circuit to reduce the switching losses in the IGBTs. The first part of this work explains the commutations and the occurrence of switching losses in a hard-switching and the proposed clamped inverter. The experimentally determined switching losses are presented and the junction temperature ripple is calculated. The effect of the clamping circuit on the magnetization current is described and a digital filter to avoid controller induced transformer saturation is proposed.

Details

Original languageGerman
Title of host publication2013 Africon
PublisherInstitute of Electrical and Electronics Engineers (IEEE)
Pages1-7
Number of pages7
ISBN (print)978-1-4673-5940-5
Publication statusPublished - 12 Sept 2013
Peer-reviewedYes

Conference

Title2013 Africon
Duration9 - 12 September 2013
LocationPointe aux Piments, Mauritius

External IDs

Scopus 84897464775

Keywords

Keywords

  • Insulated gate bipolar transistors, Inverters, Switches, Spot welding, Circuit faults, Switching loss, Resistance