Geometric Study of Polymer Embedded Micro Thermoelectric Cooler with Optimized Contact Resistance

Research output: Contribution to journalResearch articleContributedpeer-review

Contributors

  • Aditya S. Dutt - , Chair of Metallic Materials and Metal Physics, Leibniz Institute for Solid State and Materials Research Dresden (Author)
  • Kangfa Deng - , Leibniz Institute for Solid State and Materials Research Dresden (Author)
  • Guodong Li - , Leibniz Institute for Solid State and Materials Research Dresden, CAS - Institute of Physics (Author)
  • Nithin B. Pulumati - , Chair of Metallic Materials and Metal Physics, Leibniz Institute for Solid State and Materials Research Dresden (Author)
  • David Alberto Lara Ramos - , Chair of Metallic Materials and Metal Physics, Leibniz Institute for Solid State and Materials Research Dresden, National Council of Humanities, Sciences, and Technologies Mexico (CONACyT) (Author)
  • Vida Barati - , Chair of Metallic Materials and Metal Physics, Leibniz Institute for Solid State and Materials Research Dresden (Author)
  • Javier Garcia - , University of Oviedo (Author)
  • Nicolas Perez - , Leibniz Institute for Solid State and Materials Research Dresden (Author)
  • Kornelius Nielsch - , Chair of Metallic Materials and Metal Physics, Institute of Applied Physics, Leibniz Institute for Solid State and Materials Research Dresden (Author)
  • Gabi Schierning - , Bielefeld University (Author)
  • Heiko Reith - , Leibniz Institute for Solid State and Materials Research Dresden (Author)

Abstract

Micro-thermoelectric devices (μTEDs) are used for bio-medical applications, powering internet-of-things devices, and thermal management. For such applications, μTEDs need to have a robust packaging so that the devices can be brought in direct thermal contact with the target heat sink and source. The packaging technology developed for macroscopic modules needs improvement as it cannot be applied to μTEDs due to a large thermal resistance between the capping material and the device which deteriorates its performance. In this work, μTEDs with high net cooling temperature are fabricated by optimizing the contact resistance and device design combined with a novel packaging technique that is fully compatible with on-chip integration. The simulations and experiments demonstrate that the additional thermal loss caused by the packaging leads to an only marginal decrease in the net cooling temperature. The devices achieve a high net cooling temperature of 10.8 K without packaging and 9.6 K with packaging at room temperature. The packaging only slightly increases the thermal response time of the devices, which also shows an extremely high reliability of over 85 million cooling cycles. This simple packaging technique together with robust device performance is a step toward wide-spread application of μTEDs.

Details

Original languageEnglish
Article number2101042
JournalAdvanced electronic materials
Volume8
Issue number7
Publication statusPublished - Jul 2022
Peer-reviewedYes

Keywords

Keywords

  • contact resistance, electrochemical deposition, micro-thermoelectric devices, packaging, TEC design, TEC reliability, thermoelectrics